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Series 9342P Hydraulic Driven Poly Transfer Pump Operation, Installation & Parts Manual

Series 9342P Hydraulic Driven Poly Transfer Pump Operation, Installation & Parts Manual
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Series 9342P Hydraulic Driven Poly Transfer Pump Operation, Installation & Parts Manual

Product catalog summary
Overview: This document is a comprehensive manual for the Series 9342P Hydraulically-Driven Transfer Pump, specifically the Hypro Self-Priming Polypropylene Centrifugal Pumps, designed for high-capacity liquid transfer tasks.
Specifications: The pump features a maximum flow rate of 200 GPM, a maximum pressure of 60 PSI, and includes 2" NPT inlet and outlet ports and 1/2" NPT hydraulic ports.
Safety Precautions: Key safety measures include not exceeding maximum pressure, maintaining liquid temperatures below 140°F, disconnecting power before servicing, and securing outlet lines. The use of compatible materials and avoidance of flammable fluids are emphasized.
General Safety Information: Safety alerts are categorized into notes, cautions, warnings, and dangers. The pump is not suitable for human or animal consumption liquids, and draining and flushing before servicing is crucial.
Hydraulic Systems Overview: The manual explains hydraulic pump types, including constant and variable displacement pumps, and details open and closed center systems, focusing on the Gerotor type hydraulic motors.
Installation Instructions: Detailed steps for mounting the pump are provided, emphasizing the importance of priming the pump and ensuring lines are free of air leaks.
Operation and Adjustment: Instructions for adjusting pump output for various hydraulic systems are included, along with procedures for installing and removing metering orifices.
Maintenance Recommendations: Regular inspection and maintenance are advised, with a focus on flushing the pump after use to prevent gumming or corrosion.
Cleaning and Corrosion Prevention: The pump should be flushed with a neutralizing solution and a 50% antifreeze solution or FLUID FILM® for protection. Ports should be plugged during storage.
Repair Instructions: The pump must be flushed before servicing. Instructions for disassembling the pump housing, inspecting parts, and replacing worn components are provided.
Hydraulic Motor Disassembly and Repair: Maintain cleanliness to prevent contamination. Instructions for disassembling the motor and inspecting for wear are included.
Shaft Assembly Installation: Detailed steps for installing new seals and bearings on the shaft are provided, ensuring proper alignment and lubrication.
Parts and Kits: A detailed parts list and kits for repairs are included, with torque specifications for components.
Warranty Specifications: Hypro offers a warranty under normal use conditions, with varying periods for different components. The warranty excludes certain damages and misuse.
Exclusive Warranty: The warranty is exclusive, with no other express or implied warranties. Hypro's obligation is limited to repair or replacement.
Return Procedures: Products must be flushed and labeled before shipping. Hypro may require a Material Safety Data sheet and reserves the right to dispose of products with unknown substances.
Contact Information: For technical assistance, call 1-800-445-8360. For service or warranty assistance, call 1-800-468-3428 or fax (651) 766-6618.
Shipping Instructions: Pumps returned for warranty work should be sent prepaid to Hypro's Service Department, complying with hazardous material shipping regulations.
Exclusions: The warranty does not apply to Hypro Pump Kit 3430-0637 due to potential assembly errors by the user.
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Catalog excerpts

Series 9342P Hydraulic Driven Poly Transfer Pump Operation, Installation & Parts Manual-2

General Safety Information > o F.3.Disconnect power before servicing. 4.Release all pressure within the system beforeservicing any component.5.Drain all liquids from the system before servicingany component. Flush with water.6.Secure the outlet lines before starting the pump. Anunsecured line may whip, causing personal injury and/or property damage.7.Check hose for weak or worn condition before eachuse. Make certain that all connections are tightly secured.8.Periodically inspect the pump and the systemcomponents. Perform routine maintenance as required (See Repair Instructions).9.Use only pipe,...

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Series 9342P Hydraulic Driven Poly Transfer Pump Operation, Installation & Parts Manual-3

Figure 3Gerotor-TypeHydraulic Motor Closed Center Load Sensing Systems (Flow and Pressure-Compensating) Figure 1 Figure 2 Open CenterSpool Valve In Neutral Position Closed CenterSpool Valve In Neutral Position The Closed Center Flow-Compensated System is avariation of the pressure-compensated system, designed primarily for more efficient operation and the generation of less heat. It works on the principle of maintaining a constant pressure drop from the pump to the work port of the selector valve. Any variation in demand at the motor will cause a change in flow. The system senses this change...

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Series 9342P Hydraulic Driven Poly Transfer Pump Operation, Installation & Parts Manual-4

FLOAT position to allow thecentrifugal pump to come to a stop gradually. OUT )port adapter with a built-in check valveassembly will guard against reverse operation allowing you to reverse oil flow to operate other equipment. Thisadapter must not be removed. Priming the PumpThe pump must not be run dry. Standard spool valves,which are found on all tractor hydraulic systems, may cause potentially damaging high peak pressures in the hydraulic system when closed, because of abrupt shut-off of oil flow in both the supply and return lines. When shutting off the pump, move the selector to the Hooking...

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Series 9342P Hydraulic Driven Poly Transfer Pump Operation, Installation & Parts Manual-5

Adjusting Centrifugal Pump Output 1.Install a shut-off valve and pressure gauge on thedischarge line for initial setup.2.Make sure the orifice from the pressure port adapter ofthe hydraulic motor has been removed (HM2C and HM4C models only).3.Close and lock down the bypass adjusting screw in thehydraulic motor.4.Set the tractor hydraulic flow control valve for minimumhydraulic oil flow to the remote outlet (Tortoise position).5.Start the tractor and allow the hydraulic oil to circulatefor approximately 10 to 15 minutes or until adequately warmed.6.Prime the centrifugal pump with all valves open...

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Series 9342P Hydraulic Driven Poly Transfer Pump Operation, Installation & Parts Manual-6

Always flush pump with water or neutralizing agent beforeservicing. Refer to parts breakdown on Page 11 for referencenumbers. PUMPHOUSING DISASSEMBLYSeal replacement requires that the pump be fully removedfrom the hydraulic motor. Observe carefully the disassembly process to ensure an easy assembly process. Replace all worn and eroded parts.1.Remove the 10 bolts and nuts (Ref. Nos. 3, 18, 19)holding the pump casing to the casing cover using a 10mm socket and a 10mm open end wrench. Tap pump casing on the discharge port with a rubber hammer, if necessary, to break it loose from the casing cover....

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Series 9342P Hydraulic Driven Poly Transfer Pump Operation, Installation & Parts Manual-7

Fig. 6 Fig. 7 Fig. 8 > o clockwise from the up position. Once the flange has mated to the motor bracket (Ref. 20), rotate the flange 45 > o counterclockwise (CCW) to lock the flange into theslots. Tighten the (4) mounting bolts with a 13mm wrench to a torque of 10-foot pounds. Note: Be sure to hold the pump flange (Ref. 16) in the UPӔ position when tightening bolts. This will ensure that the pump bases will not be cocked offcenter in the final assembly. (See Fig. 8.)4.Lubricate the seal cavity of the impeller (Ref. 11) withWD-40, LPS or equivalent, and carefully press the seals mating ceramic...

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Series 9342P Hydraulic Driven Poly Transfer Pump Operation, Installation & Parts Manual-8

Disassembly and Repair of the Hydraulic MotorThe work area and motor should be as clean aspossible to prevent contamination of parts. To Remove the Shaft Assembly from the Motor Body 1.Remove the Slinger Ring from the Motor Shaft. Special attention should be exercised when workingwith retaining rings. Always wear safety goggles when working with spring or tension-loaded fasteners or devices. 3.Place Body in position on arbor press. Threaded portion of the shaft should be inside the fixture. Press out shaftassembly with arbor press (See Figure 12). 2.Using the large retaining ring pliers, remove...

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Series 9342P Hydraulic Driven Poly Transfer Pump Operation, Installation & Parts Manual-9

shaft and press shaft assembly down until retainingring can be installed in its groove in the bearing core of the motor body (Figure 15). Reassembly of Remaining Hydraulic Motor Parts 1.Place motor body in a vise with large end of shaft facingup.2.Install the o-ring in the body. 3.Install the Woodruff Key or Roll Pin on the shaft. Placethe Inner Gear of the gerotor onto the shaft making sure gerotor slot lines up with the key in the shaft. The Woodruff Key can slide up behind the inner gear ofthe gerotor when the gear is installed. Make sure the key is visible in the slot after the gear is in...

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Series 9342P Hydraulic Driven Poly Transfer Pump Operation, Installation & Parts Manual-12

THIS WARRANTYIS EXCLUSIVE. HYPRO MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, INCLUDING BUT NOTLIMITED TO ANYWARRANTYOF MERCHANTABILITYOR FITNESS FOR APARTICULAR PURPOSE. Hypros obligation under this warranty is, at HyproҒs option, to either repair or replace the product upon return of the entire product tothe Hypro factory in accordance with the return procedures set forth below. THIS IS THE EXCLUSIVE REMEDYFOR ANYBREACHOF WARRANTY.IN NO EVENT SHALLHYPRO BE LIABLE FOR ANYINCIDENTALOR CONSEQUENTIALDAMAGES OF ANYKIND, WHETHERFOR BREACH OF ANYWARRANTY, FOR NEGLIGENCE, ON THE BASIS OF STRICT LIABILITY,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.