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Roller Pumps Operation, Installation & Parts Manual

Roller Pumps Operation, Installation & Parts Manual
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Roller Pumps Operation, Installation & Parts Manual

Product catalog summary
Overview: This document provides comprehensive technical specifications and instructions for the installation, operation, and maintenance of Hypro roller pumps used in agricultural and industrial applications. It covers various series of pumps, including detailed procedures for disassembly, inspection, repair, and reassembly.
Specifications:
  • 4-Roller Pump (Series 1200): Max Flow Rate: 62 gpm, Max Pressure: 150 psi, Max RPM: 1000, Ports: 1-1/2" NPT, Shaft: 15/16" Dia.
  • 6-Roller Pump (Series 1500): Max Flow Rate: 74 gpm, Max Pressure: 150 psi, Max RPM: 800, Ports: 1-1/2" NPT, Shaft: 1" Dia.
  • 5-Roller Pump: Max Flow Rate: 45 gpm, Max Pressure: 200 psi, Max RPM: 1000, Ports: 1" NPT, Shaft: 15/16" Dia.
  • 7-Roller Pump (Series 7700): Max Flow Rate: 22 gpm, Max Pressure: 300 psi, Max RPM: 1000, Ports: 3/4" NPT, Shaft: 15/16" Dia.
  • 8-Roller Pump: Max Flow Rate: 22 gpm, Max Pressure: 300 psi, Max RPM: 1200, Ports: 3/4" NPT, Shaft: 5/8" Dia.
General Safety Information:
  • Use a pressure relief device to prevent damage from pressure buildup.
  • Never pump flammable or explosive fluids.
  • Do not exceed maximum speed, pressure, or temperature limits.
  • Ensure proper guarding around moving parts.
  • Disconnect power before servicing and release all pressure within the system.
Installation Instructions:
  • Mount the pump and torque arm to the PTO shaft using specified couplers.
  • Ensure proper alignment and tension of belts in belt/pulley drive systems.
  • Use appropriate size drive units and avoid unnecessary restrictions in the line.
Operation and Maintenance:
  • Flush the pump after each use to prevent corrosion and ensure smooth operation.
  • Inspect and maintain the pump regularly, replacing worn parts as necessary.
  • Follow specific instructions for reversing pump rotation if needed.
Key Warnings:
  • Never pump corrosive or abrasive liquids.
  • Do not run the pump dry or exceed specified operational limits.
Disassembly and Inspection: The process involves placing the pump on a press bed and applying pressure to separate components. Key inspection points include checking for wear on rollers, seals, shafts, bearings, and the pump body. Address any signs of wear or damage before reassembly.
Repair Instructions: Replace worn parts and maintain proper end clearance, not exceeding 0.004 inches. Resurfacing of the endplate and body face may be necessary. Avoid machining the body casting; hand cleaning is recommended.
Reassembly: Carefully place seals and bearings, ensuring the rotor is centered in the pump case. Follow step-by-step instructions for assembling the rotor and shaft to the endplate and securing the pump body.
Troubleshooting: Addresses common issues such as the pump not priming, loss of pressure, or the pump not turning, with probable causes and corrective actions, including checking for leaks and obstructions.
Repair Tool Kits: Lists specific tool kits for different pump series, detailing included tools such as bearing and seal assembly tools, wire brushes, and Allen wrenches.
Parts Lists: Provides detailed parts lists for various pump models, including part numbers and descriptions for bodies, endplates, rotors, seals, bearings, and other components. Emphasizes using correct part numbers when ordering replacements.
Locking Collar Kit: Instructions for installing a locking collar kit for Series 1200 Roller Pumps are included, designed to reduce wear and increase pump life by securing the pump driver shaft.
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Catalog excerpts

Roller Pumps Operation, Installation & Parts Manual-2

3. Never pump acids (i.e. acid fertilizer) with SuperRollers! When pumping acidic fertilizer, Hyprorecommends only the Silver Series castings and Teflon rollers, or use one of Hypro's poly centrifugal pumps.4.Never run the pump faster than maximumrecommended speed.5.Never pump at pressures higher than the maximumrecommended pressure.6.Never pump liquids at temperatures higher than therecommended maximum temperatures (140˚ F / 60˚ C).engine for additional information. Read all safety informationbefore attempting to install or operate the pump.This manual will cover the installation of the basic...

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Roller Pumps Operation, Installation & Parts Manual-4

NOTE: No end thrust should be applied to pump whencoupling is connected. 5.Tighten pump mounting; then tighten the set screws oneach coupling. 4 > Priming the Pump To help prime the pump, keep the inlet or suction line asshort as possible with a minimum of bends, elbows and kinks. Make sure all connections are tight and do not leak When direct driving Hypro roller pumps with flexiblecouplings, make sure that the speed (rpm) of the gas engine or electric motor is within the maximum rated rpm of your pump. Also make sure that shaft rotation is correct between the pump and the motor or gas engine...

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Roller Pumps Operation, Installation & Parts Manual-5

Note: Configuration is opposite for 4001 and 4101 series. 5 air must be kept out. Plug ports orseal port connections. Pump rotation must be the same as shown by the arrows onthe pump. Facing the shaft end of the pump, the suction port is on your left and the shaft must turn counterclockwise. If reverse rotation is desired, rotor and shaft assembly must be reversed so that the shaft extends through the endplate. See Reversing Rotation Section below for proper procedure. Rotation After cleaning pump as above, flush it with a 50-50 solutionof permanent-type automobile antifreeze (containing a rust...

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Roller Pumps Operation, Installation & Parts Manual-6

1.Remove the adapter from the pump shaft.2.File off any burrs on the pump shaft. 3.Using a screwdriver, pry off the bearing cover on theendplate and pump body4.Remove the endplate bolts. 5.Support the pump at its ports in an endplate supportfixture with the endplate down. Use wood blocks for Series 1500, 1700 and 4001/4101. Place on press bed. Center press on pump shaft and apply pressure to press the pump apart (See Figure 9). > Carefully inspect all parts for wear, such as: Undersize or swollen rollers in both length and diameter.ՕWorn seals. Worn shaft at drive end, and pitted or grooved at...

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Roller Pumps Operation, Installation & Parts Manual-7

Do not machine clean the body casting. Amore satisfactory job can be done by hand cleaning with an emery cloth. Wettable talc powder mixture (5 lbs. powder to 5 gallons water) can be used for breaking in arepaired pump if pump appears to be binding. Run pump for about 5 minutes. This will also serve to clean and remove corrosion from the pump. Follow with a clear rinse and protect from rust. (See Maintenance.) Replace Seals and Bearings Carefully place the seal in the pump body with crimped sidedown. Press the seal to the bottom of the cavity, using the stepped end of the bearing & seal assembly...

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Roller Pumps Operation, Installation & Parts Manual-8

Tool Kit No. 3011-0006 for Series 6500 Consists of: (A= 3010-0001) Endplate Support Fixture;,(B = 3010-0002) Body Support Fixture, (C = 3010-0003) Bearing & Seal Assembly Tool, (D = 3010-0004) Bearing Disassembly Tool, (E = 3010-0010) Bearing Support Tool, (F =3010-0014) Bearing Race Support Tool, (G = 3010-0066) Wire Brush, (H = 3010-0067) Brush Holder, (I = 3020-0009) 1/16" Allen Wrench, and Tool Box (3010-0168). Tool Kit No. 3011-0021 for Series 4001/4101 Consists of: (A= 3010-0003) Bearing & Seal Assembly Tool, (B = 3010-0004) Bearing Disassembly Tool, (C = 3010- 0010) Bearing Support Tool,...

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Roller Pumps Operation, Installation & Parts Manual-14

Ref.Qty.PartNo.Req'd.NumberDescription Repair Parts Kit No. 3430-0383 (Universal) > Ref.Qty.PartNo.Req'd.NumberDescription Consists of: (6) Ref. 12Super Rollers, (2) Ref. 7 O-Ring Gaskets, and (2) Ref. 4 Viton Seals. 2A16031-0258Name Plate (Specify Pump Model #)322008-0001Sealed Ball Bearing 422112-0001Buna-N Seal (Standard) 422112-0003Viton Seal (Optional) (Std. for SilverCast) 562210-0026Bolt 610200-1500CEndplate (Cast Iron) with seal 610200-1500NEndplate (Ni-Resist) with seal 610200-1500XEndplate (SilverCast) with seal 711720-0003O-ring Gasket for Endplate 810300-1502CRotor (Cast Iron) with...

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Roller Pumps Operation, Installation & Parts Manual-20

Hypro warrants to the original purchaser of its products (the PurchaserӔ) that such products will be free from defects in material andworkmanship under normal use for the period of one (1) year for all products except: oil crankcase plunger pumps will be free fromdefects in material and workmanship under normal use for the period of five (5) years, and accessories will be free from defects inmaterial and workmanship under normal use for the period of ninety (90) days. In addition, Hypro warrants to the purchaser all forgedbrass pump manifolds will be free from defects in material and workmanship...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.