PowerLine Plunger OIPM
24Pages

PowerLine Plus 2000 plunger pumps are designed forpumping water, soap, detergent, and other nonflammable liquids that are compatible with pump component materials. The maximum liquid temperature is 160 F for the PowerLine Plus 2200B-P, 2300B-Pand 2400B-Pmodel pumps.Construction features include an oil-bath crankcase, aforged bronze head, polished ceramic plungers and stainless steel unitized valves, (high-temperature, preloaded cup seals). Car wash pumps include high performance, low pressure seals for superior reliability in high vacuum applications. Heavy-duty, high pressure seals and back-up washers are included in all car wash pumps to guard against corrosion and continuous dutyfatigue. The 2200B-Pand 2300B-Pseries have sturdyconnecting rods/floating wrist pins (patent-pending). The crankshafts on all models are made of forged steel that is supported by extra heavy-duty bearings. The shaft rotation is in either direction. Special corrosion-resistant cartridges are includedspecifically for car wash applications. HyproВs user- friendly oil-seal replacement cartridge technology on the 2200A-P, 2200B-P, 2300B-P, 2350B-P, 2400B-Pand 2430B-Pmodels minimizes downtime. POWERLINE PLUS2300B-Pand 2350B-P POWERLINE PLUS2303B-P,2304B-P&2314B-P POWERLINE PLUS2400B-Pand 2430B-P > DUPLEX PLUNGER PUMP TRIPLEX PLUNGER PUMP Flow Rate: > TRIPLEX PLUNGER PUMP 3.1 to 4.2 gpm Flow Rate: > TRIPLEX PLUNGER PUMP 4.3 to 7.9 gpm Max. Pressure: Max. Pressure: Flow Rate: 2.1 to 3.0 gpm Flow Rate: 3.1 to 4.8 gpm 1200 psi RPM: 2500 psi (2400) 3600 psi (2430) 1725 rpm Max. Pressure: RPM: 1725 & 3450 rpm Max. Pressure: RPM: 1725 rpm (2303B-P& 2304B-P)1450/1100(2314B-P) Ports: 3/4" inlet1/2" outlet Ports: 2000 psi (1725 rpm) 1500 psi (3450 rpm) 1000 psi (aluminum head) 1/2" inlet3/8" outlet RPM: 2500 psi (2300) 3000 psi (2350) 1725 rpm Ports: 1/2" inlet3/8" outlet Shaft: 1" dia. (solid) Shaft: 3/4" dia. (solid)5/8" dia. (hollow) 3/4" dia. (hollow) Shaft: 3/4" dia. (solid)3/4 dia. (hollow) Ports: 1/2" inlet3/8" outlet Shaft: 3/4" dia. (solid) > This manual covers the installation of the basic drive configurations available for HyproԒsPowerLine Plus 2000 plunger pumps. Adapter kits, flange kits, and gearbox kits are covered in the installation instructions packedwith the kit. Consult the recommendations of themanufacturer of your motor or engine for additional information. Read all safety information before attempting to install or operate the pump. >

Belt and pulley drive systems are typically used toreduce pump speed. Pumps may be rotated in either direction allowing either clockwise (CW) or counter- clockwise (CCW) operation of the motor or engine.For determining proper pulley sizes, use the formulabelow as a guideline and use AӔ or BӔ section belts. > 1 MOTOR RPM = FLOW (@RATED SPEED) = PUMPPULLEYDIA.PUMPRPMFLOW (DESIRED)MOTOR PULLEYDIA. EXAMPLE: Use a 1725 rpm electric motor to drive apump at 950 rpm.Typically, a pulley diameter on the motor is 3.4 inches.The pump pulley diameter can be determined from the formula above: > 2 1725...

9. Secure the pump support bracket to the base. 10. Remove the plug (Ref. 7) from overfill hole anddipstick (Ref. 10) and fill the gearbox with 90 weight gearlube until it pours out the overflow hole. Reinstall the plug and dipstick.11. Make sure the pump is filled with 26 oz. of Hypro Oil.Refer to the recommended lubrication marked on the crankcase of the pump. 1.Always size your unloader valve to match thecapabilities of your system for pressure (psi) and volume (gpm).2.In rigid-piped systems, a pulsation dampener oraccumulator MUST Install the pump/gearbox assembly onto the gasengine...

ModelHead BoltsValve CapsCover BoltsPlunger Nut 2200B-P105-115 in. lbs.60 ft. lbs.90-100 in. lbs.105-115 in. lbs.2300B-P105-115 in. lbs.60 ft. lbs.90-100 in. lbs.105-115 in. lbs. 2400B-P170 in. lbs.85 ft. lbs.100-110 in. lbs.115-120 in. lbs.Use Locktite 242 on allplungers and nuts. > SymptomProbable Cause(s)Corrective Action Pump runs but produces no flow.Pump is not primed.Flood suction, then restart pump. Pump fails to prime.Air is trapped inside pump.Disconnect discharge hose from pump. Flood suction hose, restart pump, and run pump until all air has been evacuated.Pump loses prime.Air...

THIS WARRANTYIS EXCLUSIVE. HYPRO MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED,INCLUDING BUT NOT LIMITED TO ANYWARRANTYOF MERCHANTABILITYOR FITNESS FOR A PARTICULAR PURPOSE. > Hypro warrants to the original purchaser of its products (the PurchaserӔ) that oil crankcase plunger pumps will befree from defects in material and workmanship under normal use for the period of five (5) years, and accessories will be free from defects in material and workmanship under normal use for the period of ninety (90) days. In addition, Hypro warrants to the purchaser all forged brass pump manifolds will be free...