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Hypro Pressure Cleaning
PowerLine Plunger OIPM

PowerLine Plunger OIPM

Product catalog summary

Overview: The PowerLine Plus 2000 plunger pumps are engineered for nonflammable liquid pumping, compatible with pump materials, and can handle a maximum liquid temperature of 160°F for certain models. Key features include an oil-bath crankcase, forged bronze head, polished ceramic plungers, and stainless steel valves.

Specifications: The pumps offer varying flow rates and maximum pressures based on the model. For instance, models 2200B-P and 2200A-P have a flow rate of 2.1 to 3.0 gpm and a maximum pressure of 2000 psi at 1725 rpm.

Safety Warnings: Critical safety warnings include using a pressure relief device to prevent pressure buildup, avoiding flammable or explosive fluids, and ensuring the power source meets equipment requirements. Proper grounding is crucial to minimize electric shock risk.

Installation Instructions: Detailed instructions are provided for direct drive and belt/pulley drive installations, emphasizing proper alignment and belt tensioning to prevent wear and slipping.

System Installation: Recommendations include using appropriately sized hoses, installing strainers in the suction line, and ensuring airtight connections. High-pressure hoses are advised for the discharge side.

Operation and Maintenance: Before operation, check oil levels and secure all connections. Regular maintenance involves changing oil every 500 hours and flushing the pump with a neutralizing solution post-use.

Repair Instructions: Detailed steps for plunger seal repair and valve assembly replacement are provided, requiring specific tools and torque specifications for reassembly.

Seal Repair Kit Components: The kit includes high pressure cups, backup rings, low pressure cups, vacuum seal rings, and o-rings. Refer to the parts list for the appropriate kit.

Installation Procedure: Involves placing components like the high pressure cup, backup ring, brass cup retainer, low pressure cup, and vacuum seal ring into the cylinder head, secured with head bolts torqued to 170 inch lbs.

Oil Seal Replacement: Procedures for 2200B-P, 2300B-P, 2400B-P, and 2430B-P series involve draining oil, inspecting and replacing plunger rods, and reinstalling components with new oil seals and o-rings.

Plunger Replacement: Includes removing the pump head, inspecting and replacing damaged plungers, and installing new parts with specific torque requirements.

Gearbox Kits Installation: For models 8000-0015 and 8000-0021, involves removing capscrews, installing the oil seal lip, aligning and securing the gearbox cover, and filling with gearlube.

Unloader Valve Safety Information: Emphasizes matching the unloader valve to system capabilities, installing pulsation dampeners, and securing all locking devices to prevent vibration issues.

Parts List: Detailed parts list for various models, including valve caps, o-rings, plunger kits, and seal kits, with specific references for each component.

Technical Specifications: Detailed specifications for various pump models include performance metrics such as PSI, RPM, GPM, HP, BAR, L/m, and Kw, presented in tabular form to show the relationship between pressure, flow rate, and power consumption.

Troubleshooting Guide: Outlines common pump issues like failure to prime, loss of prime, and low pressure at the nozzle, providing probable causes and corrective actions.

Cavitation Prevention: Warns about cavitation damage and provides guidelines to avoid it, such as maintaining adequate water flow and using large suction lines.

Torque Specifications: Specifies torque values for head bolts, valve caps, cover bolts, and plunger nuts, recommending the use of Locktite 242 on plungers and nuts.

Warranty Information: Hypro offers a limited warranty covering defects in material and workmanship under normal use, with a five-year period for pumps and ninety days for accessories. Conditions that void the warranty include misuse and unauthorized repairs.

Return Procedures: Instructions for returning pumps for service or warranty consideration include flushing pumps of chemicals, labeling hazardous materials, and obtaining a return material authorization. Contact information for technical assistance and warranty service is also provided.

Catalog excerpts

PowerLine Plus 2000 plunger pumps are designed forpumping water, soap, detergent, and other nonflammable liquids that are compatible with pump component materials. The maximum liquid temperature is 160 F for the PowerLine Plus 2200B-P, 2300B-Pand 2400B-Pmodel pumps.Construction features include an oil-bath crankcase, aforged bronze head, polished ceramic plungers and stainless steel unitized valves, (high-temperature, preloaded cup seals). Car wash pumps include high performance, low pressure seals for superior reliability in high vacuum applications. Heavy-duty, high pressure seals and back-up washers are included in all car wash pumps to guard against corrosion and continuous dutyfatigue. The 2200B-Pand 2300B-Pseries have sturdyconnecting rods/floating wrist pins (patent-pending). The crankshafts on all models are made of forged steel that is supported by extra heavy-duty bearings. The shaft rotation is in either direction. Special corrosion-resistant cartridges are includedspecifically for car wash applications. HyproВs user- friendly oil-seal replacement cartridge technology on the 2200A-P, 2200B-P, 2300B-P, 2350B-P, 2400B-Pand 2430B-Pmodels minimizes downtime. POWERLINE PLUS2300B-Pand 2350B-P POWERLINE PLUS2303B-P,2304B-P&2314B-P POWERLINE PLUS2400B-Pand 2430B-P > DUPLEX PLUNGER PUMP TRIPLEX PLUNGER PUMP Flow Rate: > TRIPLEX PLUNGER PUMP 3.1 to 4.2 gpm Flow Rate: > TRIPLEX PLUNGER PUMP 4.3 to 7.9 gpm Max. Pressure: Max. Pressure: Flow Rate: 2.1 to 3.0 gpm Flow Rate: 3.1 to 4.8 gpm 1200 psi RPM: 2500 psi (2400) 3600 psi (2430) 1725 rpm Max. Pressure: RPM: 1725 & 3450 rpm Max. Pressure: RPM: 1725 rpm (2303B-P& 2304B-P)1450/1100(2314B-P) Ports: 3/4" inlet1/2" outlet Ports: 2000 psi (1725 rpm) 1500 psi (3450 rpm) 1000 psi (aluminum head) 1/2" inlet3/8" outlet RPM: 2500 psi (2300) 3000 psi (2350) 1725 rpm Ports: 1/2" inlet3/8" outlet Shaft: 1" dia. (solid) Shaft: 3/4" dia. (solid)5/8" dia. (hollow) 3/4" dia. (hollow) Shaft: 3/4" dia. (solid)3/4 dia. (hollow) Ports: 1/2" inlet3/8" outlet Shaft: 3/4" dia. (solid) > This manual covers the installation of the basic drive configurations available for HyproԒsPowerLine Plus 2000 plunger pumps. Adapter kits, flange kits, and gearbox kits are covered in the installation instructions packedwith the kit. Consult the recommendations of themanufacturer of your motor or engine for additional information. Read all safety information before attempting to install or operate the pump. >

Open the catalog to page 1

Belt and pulley drive systems are typically used toreduce pump speed. Pumps may be rotated in either direction allowing either clockwise (CW) or counter- clockwise (CCW) operation of the motor or engine.For determining proper pulley sizes, use the formulabelow as a guideline and use AӔ or BӔ section belts. > 1 MOTOR RPM = FLOW (@RATED SPEED) = PUMPPULLEYDIA.PUMPRPMFLOW (DESIRED)MOTOR PULLEYDIA. EXAMPLE: Use a 1725 rpm electric motor to drive apump at 950 rpm.Typically, a pulley diameter on the motor is 3.4 inches.The pump pulley diameter can be determined from the formula above: > 2 1725 =PUMPPULLEYDIAMETER9503.4...

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9. Secure the pump support bracket to the base. 10. Remove the plug (Ref. 7) from overfill hole anddipstick (Ref. 10) and fill the gearbox with 90 weight gearlube until it pours out the overflow hole. Reinstall the plug and dipstick.11. Make sure the pump is filled with 26 oz. of Hypro Oil.Refer to the recommended lubrication marked on the crankcase of the pump. 1.Always size your unloader valve to match thecapabilities of your system for pressure (psi) and volume (gpm).2.In rigid-piped systems, a pulsation dampener oraccumulator MUST Install the pump/gearbox assembly onto the gasengine shaft...

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ModelHead BoltsValve CapsCover BoltsPlunger Nut 2200B-P105-115 in. lbs.60 ft. lbs.90-100 in. lbs.105-115 in. lbs.2300B-P105-115 in. lbs.60 ft. lbs.90-100 in. lbs.105-115 in. lbs. 2400B-P170 in. lbs.85 ft. lbs.100-110 in. lbs.115-120 in. lbs.Use Locktite 242 on allplungers and nuts. > SymptomProbable Cause(s)Corrective Action Pump runs but produces no flow.Pump is not primed.Flood suction, then restart pump. Pump fails to prime.Air is trapped inside pump.Disconnect discharge hose from pump. Flood suction hose, restart pump, and run pump until all air has been evacuated.Pump loses prime.Air leak...

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THIS WARRANTYIS EXCLUSIVE. HYPRO MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED,INCLUDING BUT NOT LIMITED TO ANYWARRANTYOF MERCHANTABILITYOR FITNESS FOR A PARTICULAR PURPOSE. > Hypro warrants to the original purchaser of its products (the PurchaserӔ) that oil crankcase plunger pumps will befree from defects in material and workmanship under normal use for the period of five (5) years, and accessories will be free from defects in material and workmanship under normal use for the period of ninety (90) days. In addition, Hypro warrants to the purchaser all forged brass pump manifolds will be free from...

Open the catalog to page 24

PowerLine Plunger OIPM

PowerLine Plunger OIPM

Catalog excerpts

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