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Low Pressure Diaphragm Pump Operation, Installation & Parts Manual

 Low Pressure Diaphragm Pump Operation, Installation & Parts Manual
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Low Pressure Diaphragm Pump Operation, Installation & Parts Manual

Product catalog summary
Overview
Hypro low pressure diaphragm pumps are designed for spraying fluids like herbicides, pesticides, and fertilizers. They offer low maintenance and nearly wear-free operation, suitable for medium to large sprayers. Adaptable for various drive options, they include a pulsation dampener for optimal performance.
Specifications
  • Model 9910-D250: Max flow: 66 gpm, Max pressure: 290 psi, 6 diaphragms
  • Model 9910-D160: Max flow: 42.5 gpm, Max pressure: 290 psi, 4 diaphragms
  • Model 9910-D115/9910-D115GR34: Max flow: 30.1 gpm, Max pressure: 290 psi, 3 diaphragms
  • Model 9910-D135: Max flow: 34.8 gpm, Max pressure: 290 psi, 3 diaphragms
  • Model 9910-D70/9910-D70GR: Max flow: 19 gpm, Max pressure: 290 psi, 2 diaphragms
Installation and Drive Options
Proper installation is crucial. The pump should be mounted with the oil sight tube upright. Various shaft adapter kits are available, including splined, hollow, and solid shafts. Additional components like split taper bushings can be used for belt and pulley drives.
Control Units
Control units manage flow and pressure, featuring pressure relief valves, gauges, and shut-off valves. Proper selection and installation are essential for maintaining pressure levels and ensuring safety.
General Safety Information
Safety precautions include using pressure relief devices, avoiding flammable fluids, operating within recommended ranges, and ensuring electrical safety. Regular inspection and maintenance are advised.
Maintenance
Regular maintenance involves flushing the pump with clean water, changing oil every 500 hours or three months, and using antifreeze for winter storage. Diaphragms and valves should be inspected and replaced as needed.
Troubleshooting
Common issues like irregular flow, noise, and oil leakage are addressed with causes and corrective actions. Regular inspection and maintenance can prevent these issues.
Parts and Kits
Detailed parts lists and installation instructions for various kits, including shaft adapter kits and control units, assist with proper assembly and maintenance.
Pump Performance Specifications
Performance data for pump series (D70, D115, D135, D160, D250) at different RPMs is provided in both English and Metric units, showing flow rates and horsepower at different pressures.
Warranty Information
Hypro offers a one-year warranty for most products, five years for oil crankcase plunger pumps, and ninety days for accessories. Forged brass pump manifolds are warranted for the life of the pump. The warranty excludes damage from excessive use, incompatible fluids, freight damage, freezing, normal wear, and misapplication.
Return Procedures
Products must be flushed of chemicals and labeled before shipping for service or warranty. Hypro may request a Material Safety Data sheet and reserves the right to dispose of products with unknown substances. Contact information for technical assistance and warranty service is provided.
Important Notes
"HP" refers to electrical horsepower. Users should consult their gas engine supplier for engine horsepower requirements. Proper identification of hazardous materials during shipping is emphasized to avoid fines or legal issues.
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Catalog excerpts

 Low Pressure Diaphragm Pump Operation, Installation & Parts Manual-1

Hypro low pressure diaphragm pumps are recommendedfor ground and low-level spraying of herbicides, pesticides, liquid fertilizers and many other hard-to- handle fluids. Low-cost maintenance and almost wear- free operation make these pumps ideal for a wide varietyofspraying jobs. Pressure and output are designed foroptimum performance of medium to large-sized sprayers. Hypro low pressure diaphragm pumps can be adapted for splined shaft, hollow shaft, and solid shaft drive options. Pumps include a pulsation dampener. > Max flow: 42.5 gpm Max flow: 66 gpm Max flow: 19 gpm Max flow: 30.1 gpm Max pressure: 290 psi Max pressure: 290 psi Max pressure: 290 psi Max pressure: 290 psi 4diaphragms 6diaphragms 2diaphragms 3diaphragms >

 Open the catalog to page 1
 Low Pressure Diaphragm Pump Operation, Installation & Parts Manual-3

Diaphragm Pump Connection 1.Always mount the pump with oil sight tube in the uprightposition.2.Proper selection of type and size of hose is vital to goodperformance:a. Use suction line of spiral wire braid reinforced suctionhose to prevent collapse. Diameter of inlet hose should be at least that of the pump inlet hose barb or greater.b. Use only approved high pressure hose on dischargeside of pump.3.All ports are provided with hose barb connections. Usegood quality hose clamps, and tighten securely. NOTE: Use only pipe, fittings, accessories, hose, etc.rated for the maximum pressure rating of...

 Open the catalog to page 3
 Low Pressure Diaphragm Pump Operation, Installation & Parts Manual-4

II.Diaphragm Replacement Hypro recommends changing diaphragms every 500 hours or three months, whichever comes first.1.Drain the oil from the pump by removing drainplug. Rotate the shaft to remove excess oil.2.Remove the pump manifold according to Step 2in Section I: Valve and O-ring Replacement.3.Use a 19 mm box wrench (or adjustable wrench)to remove the diaphragm retaining bolt, support washer and diaphragm. Toreplace the diaphragms, order the appropriate repair kit. See the parts list. 4. Turn the crankshaft to bring the piston to itsupstroke to replace the diaphragm. Use the downstroke to...

 Open the catalog to page 4
 Low Pressure Diaphragm Pump Operation, Installation & Parts Manual-6

Operation 1.Before starting pump, adjust relief valve for the lowestpossible pressure by screwing the pressure adjustment knob (4) all the way counterclockwise.2.On Model 3300-0088, turn the main on-off lever (6) to the fullbypass (up) position.3. Open all boom feed lines by lifting lever(s) to the up position. 4.Start pump and allow liquid to flow through the control unit. 5.Turn main on-off valve lever (6) to on position (down) andadjust to the desired spraying pressure by turning the pressure adjustment knob (4). Turning the knob clockwise will increase the pressure.6.The 3300-0087 or 3300-0088...

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 Low Pressure Diaphragm Pump Operation, Installation & Parts Manual-20

THIS WARRANTYIS EXCLUSIVE. HYPRO MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, INCLUDING BUT NOTLIMITED TO ANYWARRANTYOF MERCHANTABILITYOR FITNESS FOR APARTICULAR PURPOSE. Hypros obligation under this warranty is, at HyproҒs option, to either repair or replace the product upon return of the entire productto the Hypro factory in accordance with the return procedures set forth below. THIS IS THE EXCLUSIVE REMEDYFOR ANYBREACH OF WARRANTY.IN NO EVENT SHALLHYPRO BE LIABLE FOR ANYINCIDENTALOR CONSEQUENTIALDAMAGES OF ANYKIND,WHETHER FOR BREACH OF ANYWARRANTY, FOR NEGLIGENCE, ON THE BASIS OF STRICT LIABILITY,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.