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XPR300™

XPR300™
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XPR300™

Product catalog summary
XPR300 Overview
The XPR300™ represents a significant advancement in mechanized plasma cutting technology, offering exceptional performance and cost efficiency. It provides superior X-Definition™ cut quality on mild steel, stainless steel, and aluminum, enhancing productivity and reducing operating costs by over 50%. The system is user-friendly, requiring minimal operator intervention, and ensures optimal performance and reliability.
Industry Leading X-Definition Cut Quality
The XPR300 improves HyDefinition® cut quality with advanced technology and refined processes, achieving consistent ISO range 2 results on thin mild steel and superior results on stainless steel and aluminum using Vented Water Injection™ (VWI).
Optimized Productivity and Reduced Operating Costs
With 300 amps and 63 kW of output power, the XPR300 increases cut speeds by up to 15% on thicker materials and extends consumable life by over 40%. It also offers a 20% thicker piercing capability on stainless steel and 30% on mild steel, significantly reducing operating costs.
Engineered System Optimization
The system extends consumable life threefold by eliminating ramp down errors and reducing electrode blowouts. It features advanced power supply technology for rapid system feedback and automatic intervention to maintain efficiency and consumable life.
Ease of Use
The XPR300 offers intuitive operation with automatic monitoring, full CNC control, and easy torch and consumable changes. It includes WiFi connectivity for system monitoring and service.
Environmental Benefits
The XPR300 is designed to be efficient and less wasteful, reducing consumable use, energy consumption, and carbon footprint. It is 99.6% recyclable and offers a 62% higher power-to-weight ratio.
Reliability
Developed through extensive testing and data analysis, the XPR300 ensures reliable performance even under stressful conditions. On-board sensors monitor various parameters to ensure optimal performance.
Specifications
The XPR300 offers a maximum output power of 63 kW, with a duty cycle rating of 100% at 63 kW and 40°C. It supports a wide range of cutting gases and processes for different materials and thicknesses.
Hypertherm Overview
Hypertherm is a global leader in high-performance cutting solutions across various industries, including construction, agriculture, and mining. The company is committed to innovation and reliability, helping customers achieve their visions.
Employee Ownership
Hypertherm is 100% employee-owned, motivating employees to prioritize customer satisfaction and ensure high-quality products and services. This ownership model fosters long-term relationships with partners and customers.
Global Presence and Expertise
Hypertherm has a global organization focused on customer-centered product design and support, offering local sales and service, broad application experience, and proven results.
Innovative Technologies
Hypertherm holds trademarks for several cutting-edge technologies, including HyPerformance, X-Definition, and True Hole, designed to enhance cutting performance and efficiency.
Environmental Commitment
Minimizing environmental impact is a core value at Hypertherm, dedicated to improving environmental stewardship for its success and that of its customers.
Contact Information
For more information or to find the nearest location, visit Hypertherm's website at www.hypertherm.com.
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Catalog excerpts

XPR300™-1

ffiff/cf in a# in XPR300™ Unmatched performance. Unbeatable operating cost.

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XPR300™-3

Contents 4 XPR overview 6 Industry leading X-Definition cut quality 10 Optimized productivity and reduced operating costs 12 Engineered system optimization 14 Ease of use 16 Environmental benefits 17 Reliability 19 Nearly 50 years of Shaping Possibility

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XPR300™-4

XPR overview Unmatched performance. Unbeatable operating cost. The new XPR300™ represents the most significant advance in mechanized plasma cutting technology, ever. This next generation system redefines what plasma can do by expanding its capabilities and opportunities in ways never before possible. With unmatched X-Definition™ cut quality on mild steel, stainless steel and aluminum, the new XPR300 increases cut speed, dramatically improves productivity and slashes operating costs by over 50%. New ease-of-use features and engineered system optimization make the XPR300 easier to run with minimal...

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XPR300™-5

Ease of use • Intuitive operation and automatic monitoring redefine ease of use • Full control of all functions and settings via the CNC • Automatic system monitoring and specific troubleshooting codes for improved maintenance and service prompts 20-second quality over life 1400 Number of consumable starts 20 second duration • EasyConnect™ torch lead and one hand torch-toreceptacle connection for fast and easy change-outs • QuickLock™ electrode for easy consumable replacement • WiFi in power supply can connect to mobile devices and LAN for multiple system monitoring

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XPR300™-6

Industry leading X-Definition cut quality Torch and consumable technology X-Definition™ improves cut quality and consistency on mild steel, expands the application of Hypertherm’s pioneering HyDefinition® process to a broad range of non‑ferrous applications and greatly enhances it with a number of critical new cutting technologies. Expanded HyDefinition technology Hypertherm’s pioneering HyDefinition® technology, featuring a unique two-piece vented nozzle design, aligns and focuses the plasma arc, increasing arc stability and energy density for more consistent, precise cut quality. Previously...

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XPR300™-7

Advanced arc stability Superior arc steadiness from a modified shield gas impingement improves arc stability when coming out of a pierce hole or out of an acute angle delivering reduced lead-in lengths and improved cut quality. Improved torch geometry Superior bevel capability and performance thanks to an enhanced tapered torch design that features a 76° included angle and bevel rotation of up to 52°. True Hole technology XPR™ True Hole® technology incorporates new arc segmentation protocols to automatically produce bolt hole quality on mild steel with diameter to thickness ratios of 1:1 up to...

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XPR300™-8

State-of-the-art process control through a completely new concept in gas and fluid delivery. Three console options - Core™, Vented Water Injection™ (VWI) and OptiMix™ -offer unmatched mild steel cut quality with each console delivering successively enhanced cutting capabilities on stainless steel and aluminum. All consoles can be fully controlled through the CNC for high productivity and ease of use.

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XPR300™-9

Core™ console Unmatched mild steel cutting performance and superior angularity and edge finish on stainless steel up to 12 mm (1/2"). This is delivered through a new N2 HDi™ process that prevents the mixing of air into the plasma gas, creating an improved, brighter edge finish. Vented Water Injection™ (VWI) console All Core console capabilities plus argon marking and a more than 10% increase in piercing thickness with argon-assist. Significantly enhanced stainless steel and aluminum capabilities are delivered with the addition of F5 HDi processes and patent pending Vented Water Injection (VWI). OptiMix™...

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XPR300™-10

Optimized productivity and reduced operating costs Building on Hypertherm’s industry-leading productivity technologies, XPR™ delivers faster cut speeds, higher quality cuts that reduce or eliminate secondary operations and increased consumable life with quicker set up time. These combine to further slash plasma system operating costs. Number of 20-second starts with 5% ramp-down errors Technology benefits • 300 amps and 63 kW of output power deliver higher cut speeds for superior productivity. • A valve in the torch receptacle delivers more rapid and precise control over gas flows for significantly...

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XPR300™-12

Engineered system optimization XPR™ is engineered to deliver the highest quality cuts and optimal system performance automatically. Advanced power supply technology delivers highly responsive, rapid system feedback, and automatically intervenes to eliminate events that negatively impact system efficiency and consumable life. Improved operating and troubleshooting information Sensors in the power supply deliver refined diagnostic codes and significantly enhanced system monitoring information. This reduces troubleshooting time and provides proactive system maintenance data for improved system optimization....

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XPR300™-13

Automatic torch protection • Threshold has been met • Power supply initiates a rapid shutdown Automatic torch protection The chopper module senses the onset of catastrophic electrode blowout failure and shuts down the system, protecting the torch from potential damage and enabling improved consumable utilization. Cutting current is becoming unstable • Prevents torch failure • Reduces operating cost Electrode is reaching the end of its life Cutting current Arc voltage Plasma pressure Automatic ramp-down error protection The chopper module senses when a cut is about to end in an uncontrolled manner...

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XPR300™-14

Ease of use XPR™ sets the new standard for achieving advanced system performance easily. From system set up and installation to connectivity and process optimization, XPR’s intuitive operation and automatic system monitoring redefine easy plasma cutting. • Fewer consoles and connections reduce components and complexity. Competitor A power supply • Torch lead includes the EasyConnect™ tool-less connection to the TorchConnect™ console, reducing set up time and simplifying replacement. System controller Torch connect console Torch

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.