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Hypertherm, Inc.
Powermax45 System Brochure

Powermax45 System Brochure

Product catalog summary

Overview: This document provides technical specifications and operational data for a handheld or mechanized plasma system designed for cutting and gouging metal. It highlights the system's capabilities, advantages, applications, and standard components.

Specifications:

Cut Capacity: Handheld recommended at 1/2" (12 mm), maximum at 3/4" (19 mm), and severance at 1" (25 mm). Mechanized pierce maximum at 3/8" (10 mm).
Gouge Capacity: Metal removal rate of 6.2 lbs (2.8 kg) per hour with a depth of 1/8" (2.9 mm) and width of 1/4" (6.5 mm).
Input Voltages: 200 – 240 V, 1-PH, CSA; 230 V, 1-PH, CE; 400 V, 3-PH, CE.
Output Current: 20 – 45 A with a rated output voltage of 132 VDC.
Duty Cycle: 50% at 45 A, 60% at 41 A, 100% at 32 A at 40°C (104°F).
Gas Supply: Requires clean, dry, oil-free air or nitrogen at a flow rate of 360 scfh (170 l/min) and pressure of 90 psi (6.2 bar).

Key Advantages:

Portability due to small size and light weight.
Conical Flow™ technology for superior cut quality.
Patented drag-cutting technology for ease of use.
Boost Conditioner™ for voltage variation compensation.
CNC interface and Fast Connect™ torch connection for versatility.
Powercool™ design for improved system reliability.

Applications:

Hand cutting and gouging.
Mechanized cutting including X-Y tables, track systems, pipe systems, and robotic systems.

Standard System Components:

Power supply, T45v hand torch or T45m machine torch, extra consumables, work cable with clamp, and carry strap.

Ordering Information: System part numbers vary based on torch length and input voltage requirements, with options for 20', 25', 35', and 50' torches.

Performance: The system's cut speed on mild steel is compared to oxyfuel, with detailed cut charts provided for various materials and thicknesses.

Compliance: The system meets RoHS directive standards, restricting hazardous compounds.

Catalog excerpts

Operating data Cut capacityHandheldMechanized pierce Recommended > 1 8 " (10 mm)Severance1" (25 mm) Gouge capacity Metal removed per hour: 6.2 lbs (2.8 kg) Depth x width: > 1 Small size and light weight provide unmatched portabilityamong > 1 Conical Flowՙincreases arc energy density for superior cutquality with little dross. > Patented drag-cutting technology makes it easy to use Ֆ even for first-time operators. > Boost Conditioner > ՙ compensates for input voltage variationson 200 240 V lines, providing improved performance on low-line voltage, on motor generators and on fluctuating inputpower. T45m machine torch > CNC interface and Fast Connecttorch connectionincreaseversatility for handheld and mechanized usage. > Dual-angle design extends nozzle life and lowers operatingcost. > Powercoolՙ design cools internal components more effectively for greater system reliability and improved uptime. Applications > Mechanized cutting Ֆ X-Y tablesTrack systems ֖Pipe systems Robotic systems Standard system components > T45v hand torch or T45m machine torch > Extra consumables for cutting and gouging > Work cable with clamp, 20' (6 m) > Carry strap T45v hand torch >

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