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Power Skiving Tungsten Carbide Blanks_EN_HyperionMT

Power Skiving Tungsten Carbide Blanks_EN_HyperionMT

Power Skiving Tungsten Carbide Blanks_EN_HyperionMT

Product catalog summary
Overview
Hyperion Materials & Technologies specializes in manufacturing high-quality cemented carbide blanks for machining gears, including shell and chamfer hob blanks, power skiving blanks, and shaper cutter blanks. These products are essential for producing high-quality tools used in gear roughing and finishing.
Carbide Gear Hob Blanks
  • Benefits: Hyperion's gear hob blanks are designed to reduce manufacturing costs and time, minimize EDM cutting, and provide long tool life and consistent quality. Custom designs and carbide grades are available to meet specific needs.
  • Materials Expertise: Hyperion offers a comprehensive carbide portfolio with grades suitable for steels with hardness ranging from HRC30 to HRC65. Their expertise ensures optimal performance in various applications.
  • Physical and Mechanical Properties: The document provides detailed specifications of different carbide grades, including composition, grain size, density, transverse rupture strength, compressive strength, and hardness.
  • Product Offerings: Hyperion manufactures various hob blanks, including shank, shell, chamfer, and special hob blanks.
Power Skiving Blanks
  • Advancements: Power skiving combines hobbing and shaping operations, offering a versatile and cost-effective solution for internal gear production. It is significantly more productive than traditional shaping methods.
  • Product Offerings: Hyperion provides arbor style and shank style power skiving blanks, with options for indexable tooling for roughing and solid carbide/HSS for finishing.
About Hyperion Materials & Technologies
Hyperion is a global leader in hard and super-hard material solutions, with a portfolio of over 50,000 products. Their extensive experience and vertically integrated supply chain enable them to develop tailored solutions for their customers.
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Catalog excerpts

Power Skiving Tungsten Carbide Blanks_EN_HyperionMT-1

Carbide Gear Hob Blanks Hyperion Materials & Technologies manufactures high quality cemented carbide shell and chamfer hob blanks, power skiving blanks, and shaper cutter blanks for machining gears. High quality blanks are the key to creating high quality tools used for roughing and finishing gears. The strength of Hyperion hob blanks is in our ma We have developed leading high-performance ce application specific grades. Gear hob blanks from Hyperion offer: • Pre-formed hob blanks reduce the cost of and tools, which allows you to reduce inventory • Pre-formed hob blanks reduce the need for ED reduces residual stresses, creating a strong cu • Industry leading carbide grades offer long tool high productivity, and consistent quality • Our engineering team can provide both mater design solutions for your complex machining • Special hob designs and custom carbide grad available to solve your needs. Hyperion manufactures the following hob blanks: • Shank hob blanks: • Shell hob blanks - Single shank hob blanks • Chamfer hob blanks - Dual shank hob blanks • Special hob blanks. - Straight fluted hob blanks - Spiral fluted hob blanks Materials Expertise We are passionate about being materials experts. We view it as our responsibility to ensure our products perform when it matters most. With a comprehensive carbide portfolio and a team of experts, we help you meet your application needs. Our application testing capabilities ensure we are delivering the materials that will enable our customers to be successful. Hyperion cemented carbide grades are available for roughing and finishing operations of steels ranging in hardness from HRC30 to HRC65. Physical and Mechanical Properties *TRS - Transverse rupture strength. All data shown are typical values.

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Power Skiving Tungsten Carbide Blanks_EN_HyperionMT-2

Carbide Power Skiving Blanks Advances in machining centers have paved the way to a more productive process for producing internal gears, power skiving. Power skiving is a combination hobbing and shaping operation. The process is extremely versatile and does not require a large investment in terms of expensive hobbing machines. It is also extremely fast, increasing the productivity in gear manufacturing process. This process also offers improved quality at a lower cost and is 4 to 10 times more productive than shaping, for example. It also gives flexibility and quality better than broaching. Hyperion...

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