PCD Drawing Die_EN_HyperionMT

Product catalog summary

Introduction
Hyperion Materials & Technologies specializes in engineering hard and super-hard materials, including polycrystalline diamond (PCD) die blanks for wire drawing applications. Their products aim to enhance productivity and performance across various industries, supported by a global manufacturing and supply chain network.

Product Overview
Compax® PCD die blanks are available in two main types: self-supported and tungsten carbide-supported. These products are designed for different wire drawing applications, offering varying thermal stability and electrical conductivity properties.

Self-Supported Compax PCD Blanks

TS Grade: Catalyst metal removed, thermally stable up to 1050°C, not electrically conductive. Suitable for high-temperature drawing of tungsten/molybdenum.
MF Grade: Contains catalyst metal, thermally stable up to 700°C, electrically conductive. Suitable for drawing high carbon steel tire cord and smaller diameter wires.

Tungsten Carbide-Supported Compax PCD Blanks
These blanks contain a metal catalyst and are electrically conductive, suitable for intermediate and rod breakdown drawing of non-ferrous materials. They are available in various grain sizes for different applications.

Polishing Recommendations
Hyperion recommends using their diamond micron powder grades SJK-5 or GMM for final die bore shaping and polishing, with finer grades for superior polish.

Dimensions & Availability
The document provides detailed dimensions and availability charts for both self-supported and tungsten carbide-supported die blanks, including grain sizes and recommended bore sizes for different wire types.

Sub-Micron Die Blanks
These PCD products feature an ultra-fine grain microstructure, offering excellent abrasion resistance and high-quality surface finishes. They are suitable for applications such as brass-plated wire, electrical wire, and fine finishing.

Ordering Information
Examples of ordering codes are provided, detailing the nominal diamond diameter, tool blank diameter, thickness, and diamond grade.

Catalog excerpts

HYPERION MATERIALS & TECHNOLOGIES ® Compax® polycrystalline diamond die blanks for wire drawing applications

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HYPERION - YOUR POLYCRYSTALLINE DIAMOND PARTNER HYPERION COMPAX® PCD DIE BLANKS PRODUCT GROUPS Hyperion Materials & Technologies, Inc. is an engineering company with decades of experience with hard and superhard materials, including diamonds (mono- and polycrystalline), cemented tungsten carbide, ready-to-press carbide powders, and cubic boron nitrides (CBNs) for your wire drawing applications. Hyperion’s products are engineered to increase productivity and improve performance of our customers’ products. SELF-SUPPORTED COMPAX PCD BLANKS We are over 2,100 people dedicated to creating solutions...

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HYPERION COMPAX® - DIMENSIONS & AVAILABILITY CHART * Maximum recommended bore size for non-ferrous wire. Hard-ferrous wire die size normally should not exceed 65% of this diameter. HYPERION ITEM # COMPAX DIE BLANK NOMINAL DIAMOND 25337501 5025-TS DIAMETER (mm) TOOL BLANK DIAMETER (mm) NA THICKNESS DIAMOND GRADE (mm) 5 pm HYPERION COMPAX® PCD DIE BLANKS PRODUCT GROUPSTUNGSTEN CARBIDE SUPPORTED COMPAX PCD BLANKS PCD core integrally bonded to a tungsten carbide support ring GRAIN SIZES - AVERAGE PARTICLE SIZE PRODUCT DESCRIPTION - All blanks contain metal catalyst in PCD structure - Do not exceed...

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HYPERION SUB-MICRON DIE BLANKS HYPERION COMPAX® - DIMENSIONS & AVAILABILITY CHARTTUNGSTEN CARBIDE-SUPPORTED DIE BLANKS ADDMA No * Maximum recommended bore size for non-ferrous wire. Hard-ferrous wire die size normally should not exceed 65% of this diameter. t Items with 5 pm grain size shown in blue are new products made to order with a typical lead time of 2 to 3 weeks. Item with 3 pm grain size shown in red is made to order with a typical lead time of 4 weeks. New sizes added to the portfolio. Hyperion Materials & Technologies is the leading global manufacturer of super-hard materials required...

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TS-PCD 2309-005 ENG A4 Copyright © Hyperion Materials & Technologies, Inc. – All rights reserved www.HyperionMT.com Hyperion Materials & Technologies, Inc. 6325 Huntley Road / Worthington, Ohio 43229 + 1-800-343-0636 / [email protected]

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PCD Drawing Die_EN_HyperionMT

PCD Drawing Die_EN_HyperionMT

Catalog excerpts

All Hyperion Materials & Technologies catalogs and technical brochures