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PCD Cutting Inserts_EN_HyperionMT

PCD Cutting Inserts_EN_HyperionMT

PCD Cutting Inserts_EN_HyperionMT

Product catalog summary
Overview: Hyperion Materials & Technologies provides a range of polycrystalline diamond (PCD) tool blanks and inserts under the Compax® brand. These products are designed for various machining applications, offering high abrasion resistance, ease of grinding, and enhanced tool life.
Grade Characteristics:
  • COMPAX GP: 4 µm grain size, high abrasion resistance, suitable for wear parts and guide pads.
  • COMPAX 1200P: 1.7 µm grain size, ideal for ultra-high surface finish applications, suitable for titanium and low silicon aluminum machining.
  • COMPAX 1600P: 4 µm grain size, sharp cutting, good abrasion resistance, suitable for various materials including wood composites and plastics.
  • COMPAX 1300P: 6 µm grain size, general-purpose, fine surface finishes, suitable for automotive and graphite composites.
  • COMPAX 1500P: 25 µm grain size, longer tool life, high abrasion resistance, suitable for metal matrix composites and sintered ceramics.
  • COMPAX 1800P: 25/4 µm grain size, highest abrasion resistance, suitable for fiberglass, wood laminates, and stone sawing.
Physical Properties: The document provides detailed physical properties for each grade, including compressive strength, elastic modulus, transverse rupture strength, thermal conductivity, electrical resistivity, density, and Knoop hardness.
Applications and Machining Parameters: The document outlines specific applications for each grade, including recommended speeds, feed rates, and depth of cut for materials like aluminum alloys, metal matrix composites, copper alloys, tungsten carbide, ceramics, manufactured wood, and plastics/composites.
Product Offerings: Hyperion offers a wide selection of PCD grades and blank sizes/shapes, emphasizing the benefits of Compax PCD such as higher material removal rates, improved cycle times, and longer tool life.
Ordering Information: The document provides examples of ordering codes for different PCD products, detailing dimensions, grain sizes, and other specifications.
Cutting Services: Hyperion offers precision cutting services with a focus on quality and quick turnaround times, utilizing the latest EDM technology.
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Catalog excerpts

PCD Cutting Inserts_EN_HyperionMT-1

HYPERION MATERIALS & TECHNOLOGIES Compax® PCD Tool Blanks and Inserts Polycrystalline diamond blanks and cut shapes for inserts and round tools Materials & Technologies

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PCD Cutting Inserts_EN_HyperionMT-2

Hyperion offers a vast selection of superior polycrystalline diamonds (PCD) to meet today's diverse machining demands. We have the capability to cut almost any shape specific to your machining insert needs. We also have the unique ability to partner with our customers in the development of effective solutions. GRADE - Well-sintered diamond with high abrasion resistance yet - Guide pads for round tools easy to grind. Perfect for wear - Wear applications parts. - Fine grain size ideal for applications requiring ultra COMPAX 1200P high surface finish - Ideal when WEDM prepared edge is acceptable...

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The Compax diamond laminated blank design combines high hardness, abrasion resistance, low coefficient of friction, and good impact resistance. The tungsten carbide substrate of the blank provides mechanical support to the diamond abrasive layer, increases its impact strength, and also allows ease of braze attachment in finished tool fabrication. Compax PCD cutting blanks are most widely applied in machining non-ferrous and non-metallic materials. They have become a global industry standard for enhanced part quality and significant cost reductions in the overall production cycle. - Higher material...

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Hyperion manufactures a complete line of high-quality sintered Compax PCD tool blanks. To achieve maximum productivity in tool manufacturing and machining applications, Hyperion supplies a wide variety of PCD grades and blank sizes and shapes. OVERALL THICKNESS RANGES FOR EACH GRADE AND LAYER OPTION LU Q < CL <o Q U a Side view Drawing of full round blank To see size and availability, please visit www.HyperionMT.com.

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Thick Compax diamond cut parts offer a tungsten carbide base with a thick PCD layer. This composition provides a product that boasts consistent and repeatable performance while greatly improving tool life. Thick Compax diamond cut parts are manufactured and sold as cylinders (without helical flutes) for manufacturing drills used in the aerospace industry and other industries that machine aluminum, titanium and composites. All measurements in mm unless otherwise noted. HYPERION ITEM # COMPAX DRILL PIN DIAMETER LENGTH LAYER PRODUCT 61594901 CDP1-N R7.5 L13N13 2.5 00-02 GRADE AVERAGE GRAIN SIZE...

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PCD Cutting Inserts_EN_HyperionMT-6

CUTTING SERVICES HYPERION UTILIZES THE LATEST IN EDM TECHNOLOGY Our service shop is capable of performing precision cutting services: - Complete your cut order in five business days or less from the day the order is received. - Each piece is cleaned and visually inspected to ensure you receive the highest level of quality and to minimize your internal processing time. - Precision cutting of PCD blanks includes standard shapes, customer special shapes, through holes, tight tolerance, relief angles, and carbide chamfers. HYPERION NOMENCLATURE EXAMPLES LENGTH/ANGLE (mm/degree) HALF ROUND CUSTOMER...

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TS-PCD 2301-004 ENG LT Copyright © Hyperion Materials & Technologies, Inc. – All rights reserved www.HyperionMT.com Hyperion Materials & Technologies, Inc. 6325 Huntley Road / Worthington, Ohio 43229 + 1-800-343-0636 / + 1-614-438-2000 / [email protected]

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.