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Abrasive CBN Powder_Micron_HyperionMT

Abrasive CBN Powder_Micron_HyperionMT
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Abrasive CBN Powder_Micron_HyperionMT

Product catalog summary
Introduction to Hyperion Materials & Technologies
Hyperion is a prominent engineering company with over 60 years of expertise in developing and manufacturing advanced materials like diamonds, cubic boron nitrides (CBN), and cemented carbides. The company serves various industries, including ceramics, electro-optics, semiconductors, and metallurgy, focusing on delivering solutions for hard and super-hard material needs. Hyperion ensures consistency and quality through Six Sigma processes, providing reliable micron powders.
Key Features of Hyperion Micron Powders
  • Consistency: Achieved via Six Sigma controlled processes, ensuring uniform particle size, shape, and surface properties.
  • Particle Size Distribution (PSD): Essential for polishing and lapping applications, influencing surface finishes and material removal rates.
  • Shape Analysis: Employs image analysis to measure shape attributes like aspect ratio and roundness.
  • Micro Cleaning: Proprietary processes ensure clean surfaces, enhancing performance by eliminating residual inclusions.
  • Oversize Detection: Proprietary tests identify oversize particles at parts-per-billion levels, crucial for applications with strict tolerance requirements.
Product Offerings
  • Diamond Micron Powders: Offered in various grades (Premium, Standard, Economy) and coatings (Nickel, Titanium, Copper) for applications such as slicing, dicing, polishing, and grinding.
  • Borazon CBN Micron Powders: Renowned for exceptional hardness and abrasion resistance, ideal for grinding hardened ferrous and superalloy materials.
Applications and Coatings
  • Metal Bond Diamond: Used in slicing, dicing, and lapping applications, available with Ni and Ti coatings for enhanced performance.
  • Resin Bond Diamond: Suitable for polishing and lapping, with coatings to improve crystal retention and thermal dissipation.
  • Borazon CBN: Provides high thermal conductivity and improved surface integrity, used in precision grinding and honing applications.
Conclusion
Hyperion's micron powders are designed for demanding applications, offering consistent quality and performance through advanced manufacturing processes and rigorous quality control. The company's dedication to innovation and customer-focused solutions positions it as a leader in the materials technology sector.
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Catalog excerpts

Abrasive CBN Powder_Micron_HyperionMT-1

HYPERION MATERIALS & TECHNOLOGIES Micron Products Diamond and CBN micron powders for demanding applications in polishing and lapping

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WELCOME TO HYPERION Hyperion is an engineering company with more than six decades of experience in the development and manufacturing of innovative diamonds, cubic boron nitrides, and cemented carbides. In addition to innovative materials, Hyperion offers our extensive knowledge, unique services, and application development capabilities to support our customers’ competitive needs. We are over 1,600 people dedicated to creating solutions for your hard and super-hard material needs through partnership, innovation, and invention. Hyperion’s offering includes diamonds and cubic boron nitrides (CBN)...

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HYPERION MICRON PRODUCTS DIAMOND MICRON POWDERS DESIGNS FOR THE EXCLUSION OF OVERSIZE AND SUPERFINES PARTICLE SIZE DISTRIBUTION (PSD) PSD affects workpiece surface finishes and material removal rates in free abrasive applications. It also affects the diamond surface characteristics that are critical to chemical and mechanical interactions. This includes surface effects that manifest themselves in wetting and dispersing characteristics, propensity for agglomeration, and cohesive strength of these agglomerates. PSD also affects the amount of moisture or static charge that may impede proper mixing...

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HYPERION MICRON PRODUCTS PREMIUM CAPABILITIES & APPLICATIONS SHAPE ANALYSIS Hyperion offers image analysis capabilities to quantify shape attributes such as aspect ratio, roundness, and sphericity. MICRO CLEANING Imperfect surface chemistry can have adverse effects on the performance of micron powders including: • Wetting (in water or with bond materials) • Flowability/mixability • Dispersion stability • Susceptibility to static charge • Plating characteristics • Bond reactivity. Our proprietary cleaning processes can limit or remove all residual inclusions/catalysts on the surface ensuring consistent...

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HYPERION MICRON PRODUCTS DIAMOND MICRON POWDERS GRADES METAL BOND DIAMOND PREMIUM GRADE MBM DIAMOND Available uncoated and with 30 and 56 wt % Ni and 7 to 25 wt% (size dependent) Ti coatings MBM diamond offers the most tightly controlled size, shape, and surface properties. It is derived from synthesized monocrystalline diamond and is grown under conditions that create tough, uniform crystals that resist fracturing and have excellent impact resistance. excellent oversize control Blocky Shape Tightest Tolerance Cleanest Surfaces Applications Slicing and dicing | processing Si wafer | lapping of...

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HYPERION MICRON PRODUCTS DIAMOND MICRON POWDERS GRADES RESIN BOND DIAMOND PREMIUM GRADE RVM Available uncoated and with 30 and 56 wt % Ni and 7 to 25 wt% (size dependent) Ti coatings RVM diamond grains are comprised of many tightly bonded crystals, a characteristic known as multicrystallinity. These crystals are designed to microchip, producing new, sharp edges in abrasive applications. excellent oversize control Blocky Shape Tightest Tolerance Cleanest Surfaces Applications Grinding of glass, tungsten carbide, and ceramics | package singulation. STANDARD GRADE Available uncoated and with 30...

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FOR IMPROVED CRYSTAL RETENTION Hyperion's coated micron products were developed specifically for improved crystal retention in bond systems. Coated crystals present fewer pull outs and improved thermal dissipation. Uncoated crystals are mechanically held, subjecting crystals to more pullouts and less thermal dissipation. Our coated products are recognized as the premium choice for enhanced performance. COPPER COATING Copper coating provides improved chemical adhesion as well as mechanical retention of the diamond crystal. It is very effective in dry grinding applications by conducting heat away...

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HYPERION MICRON PRODUCTS BORAZON® CBN MICRON POWDERS (BMPTM Superabrasive) Borazon CBN is recognized as one of the greatest technological advancements for grinding hardened ferrous and superalloy materials. It is second in hardness only to diamond with twice the hardness and four times the abrasion resistance of conventional abrasives. Borazon CBN micron powders have exceptional thermal conductivity and provide improved surface integrity in the grinding of hardened alloy steels, tool steels, and dies as well as nickeland cobalt-based superalloys. Borazon CBN micron powders achieve optimal performance...

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HYPERION MICRON PRODUCTS METAL BOND MICRON DIAMOND Product Equivalent MBMMesh Size

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RESIN BOND MICRON DIAMOND RVM BORAZON CBN MICRON POWDERS GRM

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Materials & Technologies Hyperion Materials & Technologies, Inc. 6325 Huntley Road / Worthington. Ohio 43229 + 1-800-368-6507 / + 1-614-438-2000 / [email protected] 0110052EN-0823-3 Copyright © Hyperion Materials & Technologies - All rights reserved

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