hydrovane

hydrovane
1 / 16 PagesView full catalog

hydrovane

Product catalog summary
Overview
Rotary vane air compressors by Hydrovane are crucial for industrial applications, available in both fixed and regulated speed options, and can be open or enclosed. They are designed for reliable, high-quality compressed air with minimal maintenance.
Specifications and Features
- Power Range: 1.1 to 75 kW
- Speed: Fixed and Regulated Speed models
- Formats: Open and Enclosed
- Noise Levels: As low as 62 dB(A)
- Operation: Slow speed operation at 1450 rpm for fixed speed models
- Air Quality: Clean, dry, pulse-free air with oil carryover typically less than 3 ppm
- Drive: Direct drive with no gears or belts
Hydrovane Advantages
- Longevity: Up to 100,000+ operating hours
- Versatility: Suitable for various applications and can be located at the point of use
- Cost-Effectiveness: Energy-saving models with reduced maintenance costs
- Warranty: Up to 10 years or 48,000 operating hours
Energy Efficiency
Hydrovane's Regulated Speed (RS) compressors offer significant energy savings, reducing energy bills by up to 50% with a typical payback period of 3 years. The Reduced Energy Venting System (REVS) enhances efficiency by reducing off-load power consumption.
Applications
Hydrovane compressors are used in sectors such as automotive, construction, energy, entertainment, agriculture, food and beverage, manufacturing, marine, medical, military, pharmaceutical, snow production, and transit systems.
Control Systems
The Hydrovane Pro Controller and Pro-Master Sequencer Series provide advanced control and monitoring capabilities, ensuring optimal performance and energy efficiency. Features include real-time clock, timer control, second pressure setting, and MODBUS RTU communication.
Aftermarket Support
Hydrovane offers comprehensive aftermarket support with genuine service kits, spare parts, and approved lubricants. Regular maintenance is emphasized to ensure long, reliable compressor life.
Custom Solutions
Hydrovane provides custom solutions tailored to specific applications, offering both air ends and complete packages designed for unique industrial needs.
Lubricants
Hydrovane offers a range of high-quality lubricants to enhance compressor performance, including Fluid Force Red 2000, Fluid Force HPO, Fluid Force Clear, and Fluid Force Gas.
Warranty Programs
The Hydrovane Advance 10 warranty provides up to 10 years or 48,000 operating hours of coverage for compressor airends, with a lifetime guarantee on cast iron vane blades. The standard warranty covers 12 months from installation, provided genuine parts and services are used.
Compressor Ranges
The HV (ACE) range offers flexibility and reliability with features like low noise, direct drive, and easy maintenance. Models range from 1.1 to 45 kW, with options for fixed and regulated speed. The HV (PURS) range is designed for various applications and is available in tripod or receiver-mounted versions.
Energy Efficiency
The HV (ACE) RS range offers energy savings up to 50% by producing only the air required to meet demand. This range includes features like automatic start/stop, over-temperature protection, and remote air intake filtration.
Controller Options
Various controllers are available for managing compressor operations, including duty selectors, automatic time controllers, and remote stop/start controllers, enhancing flexibility and energy efficiency.
Installation and Operation
Hydrovane compressors are designed for indoor use only. The document emphasizes the importance of contacting local distributors for specific installation requirements and energy audits to optimize energy costs.
Additional Features
Options for membrane dryer kits and aftercoolers are available, highlighting the adaptability of the compressors to different operational needs.
Contact Information
For further inquiries, the document provides contact details for Gardner Denver Ltd, the manufacturer, and encourages reaching out to local distributors for personalized assistance.
See more

Catalog excerpts

hydrovane-1

Rotary vane air compressors for industry Standard Products

 Open the catalog to page 1
hydrovane-2

Rotary vane compressors for industry 50 / 60 Hz Rotary Vane Air Compressors 1.1 to 75 kW Fixed Speed Regulated Speed Open or Enclosed Formats Hydrovane. Our business Hydrovane has manufactured over 775,000 compressors to date and they can be found throughout all sectors of industry, with specialist solutions within transit, gas and snow. In fact they are the perfect solution to meet your requirements for reliable, high quality compressed air or gas. Hydrovane’s principle global manufacturing and distribution centre is based at Redditch in the UK. The Hydrovane management system conforms to BS...

 Open the catalog to page 2
hydrovane-3

The Hydrovane Advantages. Our compressors’ features are ultimately your benefits Long life and reliability by design Electronic control - Hydrovane Pro Controller Proven, simple and long-lasting technology with fewer moving parts, allowing up to 100,000+ operating hours being achieved with no expensive Air End change or refurbishment, when correctly serviced with genuine parts and lubricants. Proven solutions for more challenging conditions. This new control system continuously monitors the operational parameters of the compressor, incorporates MODBUS as standard and has the capacity to have...

 Open the catalog to page 3
hydrovane-4

Energy saving. Hydrovane leads from the front The reduction of energy wastage and ultimately energy costs is an increasing priority for every business within every market sector on a global basis. To help achieve this objective, Hydrovane offers a comprehensive range of Regulated Speed compressors. Hydrovane Regulated Speed compressors can reduce your energy bills by up to 50% with a typical payback in 3 years*. Hydrovane Regulated Speed (RS) Compressors Regulated speed compressors from Hydrovane (7.5 to 75** kW ACE) can efficiently and reliably meet the varying air demand found in the majority...

 Open the catalog to page 4
hydrovane-5

50 Hz Hydrovane Pro Electronic Controller. HV04 – HV75 (4 - 75 kW) Models All Hydrovane compressors in both Fixed and Regulated Speed in the 4 to 75 kW ACE and PEAS ranges now come with the Hydrovane Pro Electronic Controller. This new control system ensures reliable operation and protects your investment by continuously monitoring the operational parameters of the compressor. The Hydrovane Pro also has the capability to have programmable inputs and outputs for increased control of ancillary equipment. It is now possible to simply connect a Hydrovane Pro controlled compressor to the range of...

 Open the catalog to page 5
hydrovane-6

The industrial sectors we serve. Proven applications Hydrovane provides versatile energy efficient air and gas compression within a wide range of industries, covering numerous applications: Tyre inflation / Product finishing / Air operated robots / Plasma cutting and welding / Air tools / Paint shops / Breathing air. Mobile tyre inflation / Simulators / Shooting range targets / Mobile tank cannon cleaning. Pharmaceutical Construction Fluidization of product / Reverse jet cleaning / Shot blasting / Pneumatic drilling, ramming or piling machines / Concrete conveying or spraying / Air conditioning...

 Open the catalog to page 6
hydrovane-7

Custom Solutions. Versatile technology The Hydrovane rotary vane compressor technology is an incredibly versatile piece of engineering. The possibilities are endless when it comes to supplying air to a specific application inside and outside the standard industrial arena. Hydrovane has over 50 years experience in supplying proven solutions to OEMs, either as air ends or complete packages, designed and purpose built. In addition, there are occasions when a customer may require a special build, and this is where Hydrovane can deliver custom solutions. Transit Package Custom Package

 Open the catalog to page 7
hydrovane-8

Aftermarket Support. Back-up you can trust Hydrovane service philosophy is one of regular maintenance being the key to long, reliable, trouble free compressor life. Hydrovane offers extensive aftermarket support with genuine service kits, individual spare parts and approved lubricants for both our current compressor models and historical models from a comprehensive catalogue. Only Hydrovane Aftermarket can provide: Protection Compressor longevity and a lifetime of productivity Reliability Regular Preventative Maintenance Programme Service Kits – Genuine OEM spare parts The service kit concept...

 Open the catalog to page 8
hydrovane-9

Advance™10 Warranty that delivers complete peace of mind The Hydrovane Advance 10 extended warranty programme is a unique market leading compressor care package designed to deliver comprehensive warranty cover for up to 10 years or 48,000 operating hours* on all Hydrovane compressor airends**. This includes a life-time guarantee on the cast iron vane blades contained within the compression element.*** The use of genuine service kits, parts and lubricants are mandatory for continued Advance warranty cover. Advance servicing must be carried out by an authorised Hydrovane Distributor, whose personnel...

 Open the catalog to page 9
hydrovane-10

50 / 60 Hz Rotary Vane Air Compressors 50 / 60 Hz Open – Fixed Speed HV01 – HV07 (1.1 – 7.5 kW) Models* The HV (PUTS and PURS) range of compressors are engineered to meet the most stringent of specifications. Their compact, simple, robust and integrated design allows them to be fitted anywhere undercover. They are easy to install and maintain. Available in either tripod or receiver mounted versions**, they are designed for a wide variety of applications including automobile, car body shops, dentistry, packaging and machine tools. 1.1 - 2.2 kW PUTS Specification Overview: 10 bar Low Noise: 62...

 Open the catalog to page 10
hydrovane-11

50 / 60 Hz Enclosed – Regulated Speed (RS) HV07 – HV45 (7.5 – 45 kW) Models* The HV (ACE) RS range provides a variable speed offering for the Enclosed product selection. Whilst most fixed speed compressors are most efficient in continuous duty applications, regulated speed machines optimise energy efficiency when operated below full load capacity. However, most air installations operate between 50% and 75% of full load capacity. The HV (ACE) RS series offer all the same features and benefits of the Enclosed Fixed Speed models; REVS offload Power System, small footprint and low noise levels, with...

 Open the catalog to page 11
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.