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Variable Axial Piston Pumps for Open Circuit C1 series

Variable Axial Piston Pumps for Open Circuit C1 series
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Variable Axial Piston Pumps for Open Circuit C1 series

Product catalog summary
General Information
Variable axial piston pumps (PVC1 series) are designed for open-type hydraulic systems in both mobile and stationary machines. They convert mechanical energy into hydraulic energy, with a displacement range of 28 to 85 cm3, a rated pressure of 210 bar, and a maximum pressure of 250 bar. These pumps operate at speeds up to 3200 min-1, offering high energy efficiency and reduced heat dissipation.
Design Features
The PVC1 series features an adjustable swash plate design, suitable for agricultural machinery like tractors and combines. An LS control system adjusts the swash plate angle based on system pressure, optimizing flow according to load requirements.
Scheme of Components
A detailed schematic of the PVC1 pump components is provided, including the shaft, plunger, control system, body, cylinder block, and various seals and bearings.
Ordering Instructions
Ordering codes are available for different configurations of the PVC1 pumps, covering displacement, control options, rotation direction, drive shaft specifications, and climatic versions.
Technical Specifications
The pumps come in sizes with displacements of 28, 45, 63, and 85 cm3, with a rated flow ranging from 58 to 159.8 l/min and requiring input power between 25.35 and 70.94 kW. Formulas for calculating torque, flow, and power are included.
Dimensions
Detailed dimensions for various models of the PVC1 pumps are provided, including mounting flange specifications and port options for suction, pressure, and control lines.
Control Systems
Different control systems are outlined, including pressure control (RP), pressure and flow control (RPF, RPF1), and remote pressure control (RPR).
Additional Information
Guidelines for selecting hydraulic fluids, permissible viscosity parameters, and installation instructions are included. The document also covers filtration, shaft sealing, and hydraulic system requirements.
Temperature Regimes of Hydraulic Fluid
Short-term minimum (cold start): -40ºC; Long-term: +75ºC; Maximum peak (at the outlet of the drain port): +100ºC.
Choice of Hydraulic Fluid
Select hydraulic fluid based on operating temperature and viscosity. The fluid should maintain viscosity within the allowable range across all temperatures. VG 68 is recommended for higher temperature classes.
Hydraulic Fluids
High-quality hydraulic fluids with additives are required, with properties like anti-corrosion, anti-oxidation, and anti-foaming. Mineral oil group HLP according to DIN51524 is recommended.
Permissible Parameters of Fluid Viscosity
Optimal (constant): 20-30 mm²/s; Maximum start-up: 1500 mm²/s; Minimum short-term: 10 mm²/s.
Filtration of Hydraulic Fluid
Higher filtration fineness improves fluid purity and extends the life of axial piston units. Fluid purity should meet ISO 4406 standards, requiring a purity grade of at least 19/17/14.
Shaft Seal
The life of the shaft seal depends on alignment, rotation speed, and drainage pressure. High drainage pressure reduces seal life.
Requirements for Hydraulic Systems
Use "clean" oil to prevent damage. Install a mesh filter with a 25 μm cell size at the reservoir inlet or pump.
Installation Recommendations
Fill the axial piston unit with hydraulic fluid and bleed air during commissioning. Ensure suction and drain lines flow below the minimum fluid level, with a maximum suction height of 800 mm.
Installation Positions
Below-reservoir installation: The unit is installed outside the reservoir below the minimum fluid level. Above-reservoir installation: The unit is installed above the minimum fluid level. In-tank installation: The unit is installed below the minimum fluid level.
Installation Position and Procedures
Outlines installation procedures for components within a tank, focusing on the suction line, filling and air removal, and connecting the drain line.
Specifications
  • Minimum Required Loading Depth: 200 mm
  • Minimum Required Distance to Tank Bottom: 100 mm
  • Minimum Required Height to Prevent Fluid Draining: 25 mm
  • Maximum Permissible Suction Height: 800 mm
Recommendations
Ensure adequate spacing between the suction and drain lines to prevent operational inefficiencies and potential damage.
Components
  • Suction Line (S): Critical for fluid intake.
  • Filling/Air Removal (F): Necessary for maintaining system efficiency.
  • Drain Line Connection (L, L1): Important for fluid management.
  • Damping Wall (SB): Used to reduce vibrations and noise.
See more

Catalog excerpts

Variable Axial Piston Pumps for Open Circuit C1 series-1

Variable Axial Piston Pumps for Open Circuit AKCi/ia/ibHO-nopwHeBbie perym/ipyeMbie Hacocbi Ann OTKpbiTbix ri/iApoci/iCTeM series cepi/m Vi I

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Variable Axial Piston Pumps for Open Circuit C1 series-3

содержание / contents Общие сведения general information Особенности конструкции Design features СХЕМА ЭЛЕМЕНТОВ PVC1 Scheme of components PVC1 Кодификатор ORDERING INSTRUCTIONS Пример кода для заказа Ordering example технические характеристики. Расчет параметров TEchnIcal SPEcIFIcaTIonS. FORMULAS Размеры насосов PVC1 Dimensions pump PVC1 PVC1.28 / PVC1.45 / PVC1.63 / PVC1.85 Тандемирование насосов COMBINATION OF PUMPS Варианты присоединения. Размеры насосов, сквозной привод. Варианты тандемирования Connection variants. Dimensions pumps, through drive. Combination variants системы управления...

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Variable Axial Piston Pumps for Open Circuit C1 series-4

аксиально-поршневые регулируемые Насосы / Variable axial piston pumps Общие Сведения general information PVC1 ● Рабочие объемы ● Макс. частота вращения ● Высокая удельная энергоэффективность насосов ● Меньший нагрев насоса благодаря лучшему рассеянию тепла через чугунный корпус и улучшенным условиям "промывки" подшипникового узла ● Плавный рабочий ход во всем диапазоне скоростей ● High energy efficiency. ● Less heat dissipation pump due to better heat dissipation through the cast iron housing and the washing improvement of bearing assembly ● A smooth stroke throughout the speed range Особенности...

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Variable Axial Piston Pumps for Open Circuit C1 series-5

AKCMAnbHO-nOPWHEBblE PEmiUPyEMblE HACOCbl / VARIABLE AXIAL PISTON PUMPSCXEMA ^nEMEHTOB PVC1 SCHEME OF COMPONENTS PVC1 n03^Mfl Position

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Variable Axial Piston Pumps for Open Circuit C1 series-6

аксиально-поршневые регулируемые Насосы / Variable axial piston pumps PV C1 . 45 RPF1 R B C Насос аксиально-поршневой регулируемый Variable displacement axial piston pumps серия / series Вариант поставки, согласованный с заводами комп- Код лектации или потребителем Code Special features* Климатическое исполнение Climatic version регулятор управления controller Макроклиматический район с умеренным климатом Temperate Давления и подачи Pressure and flow control Дистанционное управление давлением Pressure control remotely operated По часовой стрелке / Clockwise Против часовой стрелки / Anticlockwise...

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Variable Axial Piston Pumps for Open Circuit C1 series-7

аксиально-поршневые регулируемые Насосы / Variable axial piston pumps Пример кода для заказа Ordering example насос аксиально-поршневой регулируемый серии С1 / variable displacement axial piston pump series C1 рабочий объем 45 см3 / displacement 45 ccm регулятор управления: подачи и давления / control option: pressure and flow control направление вращения: правое / rotation: clockwise исполнение вала / drive shaft монтажный фланец / mounting flange места присоединения гидролиний "L" / port options "L" места присоединения гидролиний "Р" / port options "Р" места присоединения гидролиний "S" / port...

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Variable Axial Piston Pumps for Open Circuit C1 series-8

аксиально-поршневые регулируемые Насосы / Variable axial piston pumps Технические характеристики Technical characteristics Типоразмер size Рабочий объем Displacement Частота вращения при номинальном давлении Speed at rated pressure номинальная rated максимальная maximum минимальная minimum Номинальная подача Rated flow Давление на входе Inlet pressure максимальное maximum минимальное minimum Давление на выходе Outlet pressure номинальное rated

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Variable Axial Piston Pumps for Open Circuit C1 series-9

аксиально-поршневые регулируемые Насосы / Variable axial piston pumps Расчет параметров FORMULAS Подача Крутящий момент Потребляемая мощность ‒ частота вращения, об/мин ‒ геометрическая рабочая подача, см3 Outlet flow Input torque Input power

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Variable Axial Piston Pumps for Open Circuit C1 series-10

аксиально-поршневые регулируемые Насосы / Variable axial piston pumps Размеры насосов PVC1.28 (OP) Dimensions pump PVC1.28 (OP) 116,9 Монтажный фланец SAE A (C) Mounting flange SAE A (C) Левое вращение / Anticlockwise Правое вращение / Clockwise исполнение валов drive Shafts Обозначение / Type Значение / Unit Код по кодификатору / Code acc. to code system M10x1,5-7H (l = 20) A M10x1,5-7H (l = 20) SA M18x1,5-7H 1 Обозначение присоединительных отверстий / Adjusting ports : S - место для присоедине

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Variable Axial Piston Pumps for Open Circuit C1 series-11

аксиально-поршневые регулируемые Насосы / Variable axial piston pumps Монтажный фланец SAE A (C) Mounting flange SAE A (C) Размеры насосов PVC1.28 (RP) Dimensions pump PVC1.28 (RP) Левое вращение / Anticlockwise Правое вращение / Clockwise Обозначение / Type исполнение валов drive Shafts Значение / Unit Код по кодификатору / Code acc. to code system M10x1,5-7H (l = 20) A M10x1,5-7H (l = 20) SA M18x1,5-7H 1 M27x2-7H (l = 18,5) C M33x2-7H (l = 25) SE Обозначение присоединительных отверстий / Adjusting ports : S - место для п

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Variable Axial Piston Pumps for Open Circuit C1 series-12

PVC1 AKCMAHbHO-nOPWHEBblE PEfyniUPyEMblE HACOCbl / VARIABLE AXIAL PISTON PUMPS (BapuaHT / option) (BapuaHT / option) MCnOHHEHME BAHOB DRIVE SHAFTS B O6o3HaneHue npucoeflUHUTenbHbix oTBepcrnti / Adjusting ports : S - MecTO gna nparoegwHeHaa nmm BcacbiBaHaa / suction port; P - MecTO gna nparoegwHeHaa HanopHOM nmm / pressure port; L, L1 - MecTa gna npacoegwHeHaa gpeHawa / drain ports; X - MecTO gna nogKnroaeHae mgpoaMHMM ynpaBneHua / control port.

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Variable Axial Piston Pumps for Open Circuit C1 series-13

AKCMAHbHO-nOPWHEBblE PEmiUPyEMblE HACOCbl / VARIABLE AXIAL PISTON PUMPS PA3MEPbl HACOCOB PVC1.45 (RP) DIMENSIONS PUMP PVC1.45 (RP) O6o3HaHeHMe/Type O6o3HaneHue npucoeflMHMTenbHbix oTBepcrnti / Adjusting ports : S - MecTO gna npuroegwHeHMa nmm BcacbiBaHMa / suction port; P - MecTO gna npuroegwHeHMa HanopHOM nmm / pressure port; L, L1 - MecTa gna npuroegwHeHMa gpeHawa / drain ports; X - MecTO gna nOgKrnoneHMe rwgponMHMM ynpaBneHua / control port. , ~ MCnOHHEHME BAHOB DRIVE SHAFTS B

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Variable Axial Piston Pumps for Open Circuit C1 series-14

аксиально-поршневые регулируемые Насосы / Variable axial piston pumps Размеры насосов PVC1.63 (OP) Dimensions pump PVC1.63 (OP) 148,2 99 30 Монтажный фланец SAE B (C) Mounting flange SAE B (C) Правое вращение / Clockwise P Правое вращение / Clockwise исполнение валов drive Shafts S Левое вращение / Anticlockwise Левое вращение / Anticlockwise Значение / Unit Код по кодификатору / Code acc. to code system M10x1,5-7H (l = 17) A M12x1,5-7H (l = 20) SB M22x1,5-7H 1 M33x2-7H (l = 20) D M48x2-7H (l = 22) SF Обозначение присоединительных отверстий / Adjusting por

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Variable Axial Piston Pumps for Open Circuit C1 series-15

аксиально-поршневые регулируемые Насосы / Variable axial piston pumps Размеры насосов PVC1.63 (RP) Dimensions pump PVC1.63 (RP) Монтажный фланец SAE B (C) Mounting flange SAE B (C) 148 9,5 Правое вращение / Clockwise Левое вращение / Anticlockwise исполнение валов drive Shafts Значение / Unit Код по кодификатору / Code acc. to code system M10x1,5-7H (l = 17) A M12x1,5-7H (l = 20) SB M22x1,5-7H 1 M33x2-7H (l = 20) D M48x2-7H (l = 22) SF Обозначение присоединительных отверстий / Adjusting ports : S - место для присое

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.