EPIC HS 12 Indexing Chuck

Product catalog summary

Overview
The EPIC R/T HS Indexing Chuck machine integrates precision chucks with the Hirth ring's indexing accuracy and reliability. It is available in 12 or 16 station models and is compatible with Hydromat's EPIC R/T models. This system is ideal for mid to high-volume precision production of irregular-shaped castings or forgings, offering flexibility for various part families.

Specifications and Features
The machine uses hydraulically-actuated, self-centering two- or three-jaw chucks, or custom clamp fixtures, ensuring high accuracy and part clamping rigidity. The indexing chucks are positioned on a rotary table in a satellite arrangement and are hydraulically indexed. The system allows for programmable indexing without losing cycle time and offers variable clamping pressure for optimal gripping performance.

Loading and Capacity
Components can be loaded using semi-automatic or fully-automatic systems, with loading and unloading occurring at the same station within the cycle time. The machine can handle components up to a 4” cube capacity on the 12 station model and a 3” cube capacity on the 16 station model.

Embedded Motion Control (EMC) Technology
EMC provides full CNC programming capabilities, supporting lean manufacturing principles and enabling quick changeovers (1-3 hours). It simplifies components and wiring, reducing potential failures and troubleshooting. Integrated modem connections facilitate fast problem-solving.

Advantages
The EPIC R/T machines offer significant advantages, including reduced changeover times by 300-400%, enhancing ROI by increasing productivity by over 15% based on a two-shift operation with two changeovers a week.

Conclusion
The EPIC R/T HS Indexing Chuck machine represents a significant advancement in precision machining technology, offering enhanced flexibility, efficiency, and productivity for manufacturers.

Catalog excerpts

Significant advantages and features of the EPIC R/T line: Embedded Motion Control (EMC) providing full CNC programming capabilities Supports Lean Manufacturing principles Quick, easy changeovers - typically 1-3 hours Competitive manufacturing at small, medium and large production quantities Easy, centralized programming EMC Technology - simplifies components and wiring, reducing potential failures and troubleshooting Integrated modem connections provide fast problem solving The EPIC R/T HS Indexing Chuck machine combines precision chucks with the indexing accuracy and reliability of the Hirth...

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The EPIC R/T machines possess all of the general characteristics of the more conventional Hydromat machines and maintains the integrity, reliability and flexibility of its predecessors. What sets this product ine apart is the introduction of an engineering advancement called EMC Technology. The acronym EMC stands for Embedded Motion Control. This new control method was developed by a team of electrical engineers at Hydromat’s Corporate Campus in St. Louis. This technology features special plug & play control architecture that is integrated, or embedded, into each toolspindle unit. This allows...

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“This was a huge breakthrough. I’m particularly proud of our design group, project engineers, machine technicians…everyone who worked on this project, for their diligence and cooperative effort to bring this concept to reality. This latest EPIC R/T technology will surely open new doors for Hydromat and our customers.” Bruno Schmitter President and CEO Hydromat 11600 Adie Road • St. Louis, MO 63043 314.432.4644 • fax: 314.432.7552 www.hyd

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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