010003E

010003E

010003E

Product catalog summary
Overview: The document provides technical specifications and operational guidelines for coupling elements used in hydraulic systems to prevent leakage during the transmission of liquids, gases, or vacuum. These elements are designed for compact installation and are suitable for multiple coupling systems.
Specifications: Coupling elements are available in built-in and threaded body designs with nominal diameters of 3, 5, 8, and 12 mm. They are made from stainless materials and feature replaceable system seals for extended service life. The elements can be pressurized or depressurized depending on the seal material.
Advantages: The coupling elements allow for space-saving installation and are ideal for medium transfer interfaces in tool change systems. They offer flexibility in positioning tolerances and are designed to handle various operating pressures and flow rates.
Operating Conditions: Proper alignment of the coupling nipple and mechanism is crucial. The base plates should be guided within a 2-3 mm radial positioning tolerance before sealing surface contact. The axial front seal areas must be protected from contamination, and the sealing mechanism requires specific surface quality.
Technical Data: The document provides detailed technical data, including operating pressure, flow rates, coupling stroke, and force requirements for different nominal diameters. It also outlines the axial and radial positioning tolerances and permitted angle tolerances.
Applications: The coupling elements are suitable for installation in multiple clamping systems and can be combined with rotary couplings and additional functions like hydro-mechanical locking and cleaning nozzles.
Accessories and Maintenance: The document lists order numbers for mounting tools and system seals. It emphasizes the replaceability of the system seal, which can be separately replaced if the coupling mechanism remains undamaged.
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Catalog excerpts

010003E-1

COUPLING ELEMENTS built-in and threaded body designs, nominal diameters 3/5/8/12 Threaded body Operating conditions: Coupling nipple and coupling mechanism must face coaxially each other before the coupling process. The base plates of both elements must be guided about 2 to 3 mm before contact of the sealing surfaces within the radial positioning The coupling force between coupling nipple and coupling mechanism resulting from hydraulic pressure according to the formula has to be compensated positively from the The axially acting front seal areas must be protected from contamination. Good results can be archieved by rinsing and following blowing-off with compressed air. The sealing of the mechanism is done in the drill base of the mounting hole. The required surface quality in the drawing has to be kept. Coupling force: Hydraulische Komponenten GmbH Siemensstralie 16, 35325 Miicke (Germany) E-mail: [email protected] Internet: www.hydrokomp.de 100-3 / 02-13 'Subject to change without notice, compare issue no. at www.hydrokomp.de.

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010003E-2

edges rounded Coupling elements / Coupling mechanisms Technical data: Nominal diameter Type Separating force “A” a b c d e f g h +0,1 k l +0,1 m n o p r s t u Order number: depressurised coupling pressurised coupling Scew-in tool (1) Mounting tool (2) System seal, red (3) System seal, yellow (3) (1) (2) (3) Accessories: for screwing the coupling mechanisms into the receiving housing (see page 4) Accessories: for the replacement of the system seal at coupling mechanisms (see page 4) Spare parts: System seal red = depressurised coupling, yellow = pressurised coupling, only for replacement orders,...

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010003E-3

Coupling elements / Coupling nipples This coupling nipple has a pressure relief function in the uncoupled state. It may only be installed into the tank line. There, it prevents a pressure build-up at any faulty piston seals. The opening pressure is approx. 3 - 5 bar. Accessories: for screwing the coupling nipples into the receiving housing (see page 4) 100-3 / 02-13 *Subject to change without notice, compare issue no. at www.hydrokomp.de.

 Open the catalog to page 3
010003E-4

Coupling elements / Accessories Mounting tools: Coupling mechanisms of HYDROKOMP are designed in a way that the front system seal is replaceable. The system seal wears in daily use by contamination and metal chips. If the coupling mechanism itself does not show any damage, the system seal can be replaced separately. Order numbers for mounting tools and system seals are listed on page 2. For more information, see data sheet 100-5. Webcode: 010005 Screw-in tools: These tools are used to screw the coupling mechanisms and coupling nipples secure into the housing. The screw-in tool can be tightened...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.