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Hydropneumatic accumulators

Hydropneumatic accumulators
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Hydropneumatic accumulators

Product catalog summary
Operating Principle, Functions, and Characteristics
Hydropneumatic accumulators are energy storage vessels in hydraulic circuits, featuring two chambers separated by a diaphragm, bladder, or piston. Pre-charged with nitrogen gas, they store fluid when pressure exceeds the pre-charge level. Functions include surge control, thermal expansion absorption, shock absorption, energy recovery, leak compensation, pulsation dampening, and fluid transfer. Types vary in volumetric ratio, mounting position, and service life.
ACS(L) Welded Accumulators
Constructed from high-resistance steel with a bladder-diaphragm separator, these accumulators are suitable for low temperatures and offer modularity from 0.7 to 4 liters. They are designed for rapid discharge and certified under the European Directive 2014/68/UE, handling pressures up to 330 bar (ACS) and 250 bar (ACSL).
AS Spherical Accumulators
LEDUC spherical accumulators, made of two hemispherical shells with a diaphragm, provide excellent gas/fluid tightness and handle pressures up to 400 bar. They are suitable for various fluids and certified under the European Directive 2014/68/UE.
Technical Specifications and Accessories
The document details technical specifications, dimensions, and order codes for accumulators, including hydraulic and gas connections and accessories like clamps and charging equipment. Designed for mineral-based hydraulic fluids, other fluids are available upon request.
Safety and Maintenance
Safety precautions and maintenance recommendations ensure proper functioning and longevity. Regular maintenance is crucial for optimal performance and safety.
Diaphragm Material Options
Available materials include NBR, NBR with adherized metal or stainless steel stud, EPDM, and FKM, each with specific codes.
Charging Valve Options
Valve types such as P1620 and SCHRADER are available, with stainless steel options.
Gas Charging Pressure
Charging pressure must be specified in bar, with standard and special versions available.
Accumulator Series
  • AS Series: Includes accessories like fixation clamps with various volume and material options.
  • ABVE Series: Features a forged steel body, bladder, and charging valve, suitable for mineral-based hydraulic fluids, certified for 2,000,000 cycles at 300 bar, with maximum pressure of 330-350 bar and operating temperatures from -20°C to +100°C.
  • AP(L) Series: Designed for high mechanical resistance with a piston for fluid-gas separation, with maximum pressure of 350 bar for AP and 250 bar for APL, and operating temperatures from -20°C to +80°C.
Safety Blocks
BS1 and BS2 safety blocks integrate necessary safety components for hydraulic circuits, including a ball valve, needle valve, and relief valve, with a maximum working pressure of 350 bar and a temperature range of -15°C to +70°C.
Pressure Relief Valves
DBDS cartridges limit circuit pressure, with different sizes and pressure ranges available, with maximum operating pressure of 400 bar for DBDS 6 and 630 bar for DBDS 10.
Charging Valves
The P 1620 universal valve is available in standard and stainless steel versions, with thread M 16 x 200, detailing valve types, codes, and compatibility with accumulators and charging devices.
Charging and Gauging Device
The VGL 4 device is essential for checking and bleeding accumulator nitrogen, including a charging device, pressure gauge kit, and adapter, with a maximum pressure of 400 bar.
Charging Kit
The CGLU 4F kit is designed for pressures up to 400 bar, including the VGL 4 device, pressure gauges, adapters, a hose, and a spare seal kit.
Installation
Accumulators should be checked for damage before installation, placed close to the application, and installed vertically. Modifications are prohibited, and the circuit should include isolation and relief valves.
Start-up
Accumulators are supplied with a pre-charge pressure, which must be checked before start-up. Only dry nitrogen should be used, and the hydraulic installation must withstand the maximum service pressure.
Maintenance
Regular checks of nitrogen pressure and visual inspections for deterioration are required. Non-destructive testing should be conducted when 50% of the allowable cycles are reached. Only LEDUC parts should be used for maintenance.
Legislation
Accumulators must conform to European Directive 2014/68/UE. Accumulators over 1 litre bear the CE stamp, and local regulations must be followed.
Product Range
HYDRO LEDUC offers a range of piston pumps, hydraulic motors, and accumulators, focusing on high pressure and compact size solutions.
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Catalog excerpts

Hydropneumatic accumulators-1

HY DRO PN EU M AT IC A CCUMULATORS DIAPHRAGM BLADDER BLADDER-DIAPHRAGM PISTON

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Hydropneumatic accumulators-2

Contents Operating principle, functions and characteristics. 4 ACS(L) Welded accumulators. . . . . . . . . . . . . . . . . . . 6 Technical description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Dimensions and characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Order code system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Hydraulic connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Gas connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Accessories....

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Hydropneumatic accumulators-3

▪ Nitrogen capacities from 0.7 to 4 litres ▪ Maximum pressure 330 bar depending on model ▪ Low temperature version: -40°C to +100°C depending on model AS ▪ Nitrogen capacities from 0.02 to 10 litres ▪ Maximum pressure 400 bar depending on model ▪ Extreme operating temperatures: -20°C to +120°C ACS(L) series The LEDUC hydropneumatic accumulators range ▪ Nitrogen capacities from 4 to 50 litres ▪ Maximum pressure 330 bar depending on model ▪ Extreme operating temperatures: -20°C to +100°C ABVE series ▪ Nitrogen capacities from 0.16 to 4 litres ▪ Maximum pressure 350 bar depending on model ▪ Extreme...

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Hydropneumatic accumulators-4

Operating principle, functions and characteristics OPERATING PRINCIPLE If the very low compressibility of fluids makes it difficult to store their energy in small volumes, it does, however, enable them to transfer a significant force. Gas on the other hand is highly compressible, and can therefore store considerable amounts of energy in small volumes. The hydropneumatic accumulator makes use of these two properties. A hydro-pneumatic accumulator is a vessel which, in hydraulic circuits, is capable of storing a large amount of energy in a small volume.  The hydropneumatic accumulator is a tank...

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Hydropneumatic accumulators-5

Operating principle, functions and characteristics ► Pulsation dampening Adding a LEDUC accumulator to a hydraulic circuit smooths out any flow irregularities from the pumps. This leads to better operation of the system, protection of the components and thus increased service life, and reduced noise levels. Example: dosing pumps. ► Transfer of fluid The LEDUC accumulator makes it possible to transfer hydraulic pressure between two incompatible fluids, via the diaphragm which separates the two fluids. Examples: transfer between hydraulic fluid and sea water, test bench, etc. ► Energy storage In...

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Hydropneumatic accumulators-6

ACS(L) Welded cylindrical accumulators The ACS(L) type welded accumulators are made up of a shell in high resistance steel containing a fluid-gas separator called a bladderdiaphragm. This bladder-diaphragm is made of nitrile for the standard range, and of hydrogenated nitrile for low temperature applications. The bladder-diaphragm is fitted with an anti-extrusion stud, thus allowing rapid and total discharge of the accumulator. ► Advantages Low temperature versions suitable for operation at temperatures down to -40°C (only for ACS series) Completely modular from 0.7 to 4 litres. This design concept...

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Hydropneumatic accumulators-7

Tornillo de hichado o válvula de hinchado Charging screw or valve Anti-extrusion stud Tope anti-extrusión B Ø 37 (ACSL) Ø 56 (ACS) Anti-extrusion stud Anti-extrusion stud B B Ø 1.45 (37) (ACSL) Ø 37 (ACSL) Ø 2.20 (56) (ACS) Ø 56 (ACS) CHARACTERISTICS AND DIMENSIONS Volume (L) ACS(L) series Charging screw or valve Charging screw or valve

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Hydropneumatic accumulators-8

ACS(L) Order code system To obtain the code of your welded cylindrical accumulator ACS(L), complete the different parameters from 01 to 07 in the table on the left according to the options you require (see table below). Fluid side connections Male M33x1.5 - Female G1/2’’ Gas side connections Charging screw M28 x 1.5 P1620 valve (M16x200) SCHRADER valve (8V1)

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Hydropneumatic accumulators-9

ACS(L) Fluid connections without fitting without fitting ACS(L) series

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Hydropneumatic accumulators-10

► Gas side connections - Code ► Gas side options - Code

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Hydropneumatic accumulators-11

ACS(L) Accessories Stainless steel Zinc-plated steel quick-tightening Code LEDUC ► ACS(L) adjustable clamps Série ACS(L) ► ACS(L) fixed clamp Zinc-plated steel Tightening torque of the fixation screws: 20 Nm. Code LEDUC Zinc-plated steel Stainless steel Tightening torque of the fixation screws: 20 Nm.

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Hydropneumatic accumulators-12

► Technical description LEDUC spherical accumulators consist of two hemispherical shells which are screwed together and which hold a diaphragm. This diaphragm has a metal stud which closes off the operation hole when the fluid is completely discharged. There is therefore no danger of damage to the diaphragm. The gas side port is fitted with a charging valve allowing the pressure in the accumulator to be checked or changed. Separator: Standard, Nitrile: from -20°C to +100°C Other diaphragms are available on request. Maximum pressure : 400 bar (except for AS 0.7 L) Extreme operating temperatures...

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Hydropneumatic accumulators-13

CHARACTERISTICS AND DIMENSIONS Charging valve Nitrogen capacity Vo (litres) Charging valve Nitrogen capacity Vo (litres) Anti-extrusion stud

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Hydropneumatic accumulators-14

To obtain the code of your AS or AC accumulator, complete the different parameters from 01 to 06 in the table on the left according to the options you require (see table below). Spherical accumulator Compact accumulator Without protection ARCOR® treatment NBR with stainless steel stud Diaphragm material NBR NBR with adherized metal stud Charging valve P1620 valve (M16x200) P1620 stainless steel valve (M16x200)

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Hydropneumatic accumulators-15

Stainless steel Zinc-plated steel quick tightening Code LEDUC Code LEDUC

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Hydropneumatic accumulators-16

ABVE Bladder accumulators ► Technical description The ABVE bottle type acccumulators consist of: a forged steel body a bladder a charging valve an oil side orifice fitted with a poppet valve which prevents extrusion of the bladder, and an air bleed screw used during system start-up. ► Advantages Bladder accumulator component parts are interchangeable with those of major accumulators available. Dimensions allow for easy installation and also use in batteries. ABVE 330 bar Maximum pressure : 330 bar ABVE 4 maximum pressure : 350 bar Extreme operating temperatures : Standard version : -20°C to +100°C...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.