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PT1403 - Power Team Full Line Catalog

PT1403 - Power Team Full Line Catalog

Product catalog summary

Overview: The document is a comprehensive catalog from SPX Hydraulic Technologies, detailing a wide range of hydraulic tools and equipment. It includes sections on cylinders, pumps, shop equipment, jacks, hydraulic tools, pullers, and accessories. The catalog also provides contact information for customer service centers across North America, Europe, Asia Pacific, and China.

Key Sections:

Cylinders (P6-P41): This section covers various types of hydraulic cylinders including rams, standard, construction, industrial, high tonnage, pancake, aluminum, and pulling cylinders.
Pumps (P42-P119): Details on electric, air, and gas-powered pumps, as well as hand pumps, valves, hoses, and accessories.
Shop Equipment (P134-P147): Includes shop presses, floor cranes, and spread tilters.
Jacks (P148-P163): Features lifting jacks, inflatable jacks, and post-tensioning jacks.
Hydraulic Tools (P164-P189): Covers hydraulic presses, flange spreaders, nut splitters, gear pushers/pullers, and bearing maintenance tools.
Pullers (P190-P230): Information on various pullers used in hydraulic applications.
Accessories (P120-P133): Lists hydraulic accessories including remote mounted and in-line valves.
Resources (P231-P234): Provides additional resources and support information.

Training and Safety: Power Team offers training seminars for safe operation and maintenance of hydraulic equipment. These include safety training to prevent accidents and maintenance & repair training to ensure equipment longevity and efficiency.

Company Background: Power Team has a 90-year history of innovation in hydraulic power products, known for their rugged construction and reliability. The company adheres to ISO 9001 manufacturing standards and offers a Lifetime Powerthon Warranty on its products.

Global Reach: The document emphasizes Power Team's global distribution and service network, ensuring local availability of products, parts, and services worldwide.

Specifications and Considerations:
1. Application requirements include portability, center rod extension, limited clearance, dead-ending, off-center load resistance, load support, and corrosion resistance.
2. High cycle applications are addressed with specific cylinder series.
3. The "Power Tech" surface treatment enhances corrosion resistance, wear resistance, and strength without dimensional changes.

Hydraulic Circuits:
1. Various hydraulic systems are outlined, including single and double-acting cylinders controlled by different valve configurations.
2. Components such as pumps, gauges, hoses, manifolds, and valves are detailed for system setup.

Selection Chart:
1. A comprehensive chart lists cylinder specifications including tons, stroke, height, type of return, and order numbers.
2. Different series of cylinders are categorized by their action type and application suitability.

Superior Features:
1. Power Team cylinders are manufactured in an ISO 9001 facility, date-coded, and comply with ASME B30.1 standards.
2. Cylinders undergo rigorous testing and inspection to ensure quality and durability.
3. The range of cylinders covers capacities from 2 to 1220 tons.

Overview: This document provides detailed specifications and descriptions of various cylinder series used for lifting, pressing, and other industrial applications. It includes information on general-purpose cylinders, low-profile cylinders, shorty cylinders, center hole cylinders, and aluminum cylinders, among others. Each section outlines the key features, specifications, and applications of the cylinders.

General Purpose Cylinders (C Series): These cylinders range from 5 to 100 tons and are single-acting with a spring-return mechanism. They are rugged and high-quality, suitable for lifting and pressing tasks. Key features include aluminum bronze bearings to reduce wear, maximum-sized springs for quick piston return, and a chrome-plated piston rod for corrosion resistance. Accessories are available for mounting and customization.

Low Profile Cylinders (RLS Series): Designed for confined spaces, these single-acting, spring-return cylinders range from 5 to 150 tons. They feature corrosion-resistant treatments and a unique heavy-duty spring for fast piston return. The design minimizes the effects of off-center loading, making them ideal for tight spaces.

Shorty Cylinders (RSS Series): These cylinders are available in single-acting, spring-return, and double-acting models, ranging from 10 to 250 tons. They are suitable for areas with limited clearance and feature corrosion-resistant components and heavy-duty return springs. The design allows for full capacity dead-ending and includes removable carrying handles for larger models.

Center Hole Cylinders (RH Series): These single-acting, spring-return cylinders are ideal for pulling and tensioning applications. They range from 10 to 100 tons and feature interchangeable piston head inserts for versatility. The design includes corrosion-resistant components and a plain collar for single-acting models.

Aluminum Cylinders (RA Series): These cylinders are lightweight, single-acting, and spring-return, ranging from 20 to 200 tons. They are half the weight of steel cylinders and are designed for non-production operations. The aluminum body resists sparking in explosive environments, and the hard-coated piston rod and cylinder bore resist wear and corrosion.

Specifications and Features: Each cylinder series includes detailed specifications such as cylinder capacity, stroke length, retracted and extended heights, piston diameter, and weight. The document also provides information on mounting options, thread sizes, and oil port specifications. The cylinders conform to ASME B30.1 standards and are designed to operate at 700 BAR pressure.

Accessories: A range of accessories is available for customization and mounting, including threaded collars, piston rod ends, and internal base threads. The document references additional pages for hydraulic accessories and interchangeable piston head inserts.

Pump Series Overview

PE17 Series: Features a 0.37Kw (1/2 hp) single-phase induction motor with low noise levels (67-81 dBA). Suitable for smaller generators and low amperage circuits. Ideal for portable hydraulic tools.
PE46 Series: Powered by a 1.1Kw (1 1/2 hp) single-phase induction motor, operating at moderate noise levels (77-81 dBA). CSA rated for intermittent duty.
PE18 Series: Equipped with a 0.37Kw (1/2 hp) single-phase universal motor, with noise levels of 85-90 dBA. Offers high performance at a low price with low amperage draw.
PE30 Series: Features a 0.75Kw (1 hp) single-phase permanent magnet motor, with noise levels of 82-87 dBA. Ideal for general construction applications.
PE55 and PED25 Series: Known for their durability, these pumps have a 0.83Kw (1 1/8 hp) single-phase universal motor with high noise levels (90-95 dBA). The PED25 versions are dual flow pumps with a noise level of 80-85 dBA.
PE60 Series: Vanguard® Supreme® pumps with a 0.82Kw (1 1/8 hp) single-phase motor, moderate noise levels (80-85 dBA), and high output for severe environments.
PE21 Series: Designed for heavy-duty, extended-cycle applications with a 0.75Kw (1 hp) single-phase motor, operating at a very low noise level of 70 dBA.
PQ60 and PQ120 Series: Operate at very low noise levels (73-78 dBA) with motors of 1.5Kw (2 hp) and 2.2Kw (3 hp) respectively, designed for heavy-duty operations.
PE400 Series: High-flow units with a 7.5Kw (10 hp) 3-phase motor, suitable for heavy construction and maintenance operations.

Gasoline-Driven Hydraulic Pumps

PG30 Series: Powered by a 2-cycle, 1.5Kw (2 hp) Tecumseh engine, portable and ideal for remote applications.
PG55 Series: Features a 4-cycle, 3Kw (4 hp) Briggs & Stratton engine with a five-gallon reservoir capacity.
PG120 Series: Equipped with a 4-cycle, 4.1Kw (5.5 hp) Honda engine, suitable for multiple-cylinder lifting tasks.
PG4004: Features a 4-cycle, 13.5Kw (18 hp) Briggs & Stratton engine with a large 76-liter reservoir, ideal for concrete stressing applications.

Hydraulic Intensifier

HB Series: Converts low-pressure hydraulic pumps into high-pressure power sources, compact and portable for utility vehicle use.

Valve Selection

Considerations include cylinder type, valve mounting location, operation method, and control preferences.
Basic valve types include manually operated, air or solenoid operated, and pilot operated.
Directional control valves are available in various configurations for single or double-acting cylinders.

In-Line Hydraulic Valves

Includes load lowering, sequence, pressure reducing, shut-off, check, pressure relief, metering, and pressure regulator valves.

Overview: This document provides detailed specifications and applications for various types of hydraulic valves used in conjunction with hydraulic pumps. The valves are categorized based on their operation type (manual, pilot-operated, solenoid, or air-operated) and their configuration (2-way, 3-way, 4-way, etc.).

1. Pilot Operated Automatic Valve:

Weight: 1.9 kg
Application: Used for load lifting and holding with single-acting cylinders and automatic dumping for hydraulic tools.
Actuation: Flipper lever/pilot oil.
Functions: Holds load when lever is closed; acts as a dump valve when open.
Compatible Pumps: PA55, PA90, PE30, PE55, PE90, PE120 series.

2. Manual Valves:

2-Way/2-Position Manual Valve: For single-acting cylinders, operated by a flipper lever, allowing piston advance, hold, and retract. Compatible with PE172, PA172, and PE84 series.
3/4-Way/2-Position Manual Valve: For single or double-acting cylinders, lever-operated with detent positioning. Compatible with a wide range of pumps including P460, PA6D, and PE400 series.

3. Solenoid and Air Operated Valves:

3-Way/3-Position Solenoid Valves: Used for single-acting cylinders, solenoid-operated with options for different voltages. Compatible with PE17, PE30, and PE120 series.
3/4-Way/2-Position Solenoid Valves: For single or double-acting cylinders, solenoid-operated, with options for different voltages. Compatible with PE17, PE30, and PE400 series.
Air Actuated Valve: For single or double-acting cylinders, air-operated, requiring a minimum of 4 bar air pressure. Compatible with PA17, PA46, and PA55 series.

4. Important Notes:

Conversion kits and specific mounting screws are required for certain valve and pump combinations.
Pressure switches and gauges can be attached to monitor pump pressure.
Special features like "Posi-Check®" prevent pressure loss during operation.
Heat build-up can occur if ports are blocked; caution is advised.

5. Safety and Recommendations:

Use load lowering or counterbalance valves to prevent uncontrolled descent of loads.
Ensure proper mounting and use of conversion kits where necessary.

Overview: The document provides detailed specifications and applications for various solenoid and manual valves used in hydraulic systems, particularly in conjunction with Power Team pumps. It includes information on actuation, functions, compatible pumps, and additional components like pressure switches and gauges.

Solenoid Valves:

4-Way/3-Position (Open Center) Solenoid Valve: Operated at 115 volt, 50 Hz, with functions including 'Advance', 'Open Center', and 'Return'. Compatible with PE30, PE55, PE90, and PE120 series pumps. Variants available for different voltages (230V, 24V).
4-Way/3-Position (Tandem Center) Solenoid Valve: Designed for double-acting cylinders, featuring 'Advance', 'Hold', and 'Return' functions with a 'Posi-Check®' feature. Compatible with a broader range of pumps including PE17, PE21, and others. Variants available for different voltages and DC circuits.
3-Way/2-Position Solenoid Valve: For single-acting cylinders, with 'Advance' and 'Return' functions. Compatible with PE30, PE55, PE90, and PE120 series pumps. Variants available for different voltages.

Manual Valves:

4-Way/3-Position (Tandem Center) Manual Valve: Used for single strand, double-acting stressing jacks. Operated via lever with detent positioning. Compatible with a wide range of pumps including PA17, PE17, and others.
'Twin' 4-Way/3-Position Manual Valve: For multi-strand, double-acting stressing jacks. Dual lever operated with detent positioning. Compatible with similar pump series as the tandem center manual valve.

Hydraulic Pumps:

Single-Speed, Single-Acting Pumps: Includes models like P12, P23, and P55, with varying reservoir capacities and maximum pressures.
Two-Speed, Single-Acting Pumps: Models such as P19, P59, and P59L, designed for faster operation with reduced handle effort.
Two-Speed, Single and Double-Acting Pumps: Includes models like P157, P159, and P300, suitable for applications with little or no free travel.

Additional Components:

Load Lowering and Counter Balance Valves: Recommended for preventing uncontrolled descent of loads.
Conversion Kits and Mounting Screws: Necessary for specific valve installations on certain pump models.

Important Notes:

Valves are shipped without control switches; a remote hand switch is recommended.
Specific mounting requirements and additional components are necessary for certain pump and valve combinations.

Overview: This document provides detailed specifications and descriptions of various hydraulic air pumps, including the PA6, PA6D, PA9, PA60, PA50, PA17, and PA46/55 series. These pumps are designed for different applications, such as driving single-acting and double-acting cylinders, and are used in various industrial settings.

Specifications:

PA6 Series: Single-acting, compact, lightweight, and portable pumps with a flow rate of 90 cm³/min. Operates at 3-8 bar air pressure with a maximum hydraulic pressure of 700 bar. Various models offer different reservoir capacities and features like remote control and metal reservoirs.
PA6D Series: Double-acting pumps with a flow rate of 98 cm³/min. Similar operational specifications to the PA6 series but designed for double-acting cylinders.
PA9 Series: Single-acting pumps with a flow rate of 148 cm³/min. Features include foot and hand control options, and a maximum pressure of 700 bar.
PA60 Series: Two-speed pumps for rapid oil delivery at low pressure, suitable for single- or double-acting cylinders. Operates at 3-8 bar air pressure.
PA50 Series: Low-pressure, single-speed pumps with a flow rate of 460 cm³/min. Designed for single-acting systems with various reservoir options.
PA17 Series: Two-speed pumps with a rotary-style air motor, suitable for environments where air is preferred over electricity. Operates at 3-8 bar air pressure.
PA46/55 Series: High-capacity pumps for up to 150-ton cylinders, featuring a two-speed operation and rotary-style air motor.

Key Features:

All pumps are equipped with serviceable air motors for economical repair and feature internal relief valves to protect circuit components.
Reservoirs are available in various materials, including high-density polyethylene and metal, to suit different application needs.
Most models include features for remote control and advanced valve functions for precise operation.

Applications: These pumps are used in various industrial applications, including auto body repair, frame straightening, and other equipment requiring hydraulic power. They are designed to be easy to operate and maintain, providing a cost-effective solution for hydraulic power needs.

Overview: The document provides detailed specifications and configurations for various Power Team hydraulic pumps, including the Vanguard Jr., PE18, PE21, PED, and PE30 series. These pumps are designed for different applications, such as operating hydraulic tools, crimping, cutting, and pressing.

Specifications:

Vanguard Jr. pumps feature a two-speed high-performance design, a 0.37 kW motor, and are suitable for small hydraulically powered tools. They have a noise level of 85-90 dBA and are CSA rated for intermittent duty.
PE18 Series pumps are designed for hydraulic crimping and cutting tools, with special circuitry for pressure control and emergency return features.
PE21 Series pumps are equipped with a 0.75 kW motor, suitable for heavy-duty operations, and feature low noise levels and thermal overload protection.
PED Series pumps are two-speed and ideal for running multiple tools or cylinders, with a 1.12 kW motor and a 19-liter reservoir.
PE30 Series pumps are designed for torque wrench applications, featuring a 0.75 kW motor and a high performance-to-weight ratio.

Procedures and Recommendations:

Usable oil levels are specified for optimal performance, with recommendations for filling to specific levels below the reservoir cover plate.
Special configurations are available upon request, including custom seals, voltages, and valve settings.
Remote control options are available for various models, enhancing user safety and operational flexibility.

Key Data from Tables:

Noise levels, amp draw, and oil delivery rates are provided for each pump model, indicating their efficiency and suitability for different tasks.
Dimensions and weights are specified for each pump, aiding in the selection process based on space and portability requirements.

Critical Information:

Pumps are not to be used for lifting applications.
Special application pumps are available for specific tasks like cutting, crimping, or pressing.
All pumps are equipped with safety features such as thermal overload protection and emergency return switches.

Overview: The document provides detailed specifications and features of various hydraulic electric pumps from the PE46, PE55, PE60, and PQ60 series, designed for different industrial applications such as maintenance, production, heavy-duty operations, and post-tensioning.

PE46 Series:

Max pressure: 700 bar, equipped with a 1.12 KW induction motor.
Noise level: 77-81 dBA, with a 24-volt control circuit.
Remote control: 3.1 m standard, 7.6 m for PE462S.
Applications: Best suited for under-the-roof maintenance and production.

PE55 Series:

Max pressure: 700 bar, 0.9 l/min flow rate.
Motor: 0.48 KW, 12,000 rpm, 220 volt, 50 Hz.
Features: True unloading valve for efficiency, light weight, and portable.
Applications: Suitable for cylinders up to 200 tons, heavy construction, and concrete stressing.

PE60 Series:

Max pressure: 700 bar, 0.9 l/min flow rate.
Motor: 0.84 KW, 220 volt, 50 Hz.
Features: Compact, lightweight, with a metal shroud for protection.
Applications: Rugged applications and low voltage starting.

PQ60 Series:

Max pressure: 700 bar, 0.8 l/min flow rate.
Motor: 1.49 KW, 220 volt, 50 Hz.
Features: Designed for heavy-duty, extended cycle operation.
Applications: Suitable for operating single- or double-acting cylinders.

General Features:

All pumps are CSA rated for intermittent duty and come with remote motor control.
Noise levels are within OSHA limitations.
Equipped with internal and external relief valves adjustable from 70 to 700 bar.
Optional accessories include oil coolers and custom configurations.

Overview: The document provides detailed specifications and configurations for various hydraulic pumps, including electric and gasoline-powered models. It covers the PQ120, PE400, PG120, and PG400 series, highlighting their features, applications, and technical specifications.

PQ120 Series:

Designed for heavy-duty, extended cycle operations, ideal for press operations.
Features a 2.24 KW motor with thermal overload protection and a metal shroud for protection against dirt and moisture.
Operates below OSHA noise limitations and offers a maximum pressure of 700 bar.
Available in single and double-acting configurations with manual or solenoid-operated valves.

PE400 Series:

High tonnage double-acting cylinders suitable for up to 1,000 tons.
Equipped with a dual voltage 7.46 KW motor and a large 75.7-liter reservoir.
Features include low noise levels, over-current protection, and a remote hand switch for solenoid models.
Delivers up to 16 l/min of oil at 15 bar and 5.6 l/min at 700 bar.

PG120 and PG400 Series:

Gasoline-powered pumps ideal for remote locations where electricity is unavailable.
PG120 series supports up to 300-ton cylinders, while PG400 series supports up to 1,000-ton cylinders.
Equipped with Honda engines, large reservoirs, and protective roll cages for durability and mobility.
Features include adjustable external pressure regulators and high-pressure safety relief valves.

Additional Features:

All models include safety features such as pressure relief valves and thermal overload protection.
Various configurations are available to meet specific operational needs, including different valve types and control options.
Custom configurations can be assembled to order for special requirements.

Hydraulic Intensifiers and Applications
Hydraulic intensifiers are designed for use with single-acting and double-acting systems, including torque wrench tools. They are suitable for applications in utilities, railroads, construction, and more. These intensifiers can operate various tools such as crimpers, spreaders, and cable cutters. They are compact, rugged, and can be used inside utility vehicles or aerial buckets. The intensifiers do not require reservoir level maintenance and use low-pressure systems as an oil supply.

Custom Built Hydraulic Pumps
The "Assemble to Order" system allows customization of hydraulic pumps by selecting a basic pump and adding components like valves, gauges, and motors. Options include universal motors, jet motors, air motors, and gasoline engines, each with specific features and operational capabilities. The system provides flexibility for different power sources and operational environments.

Pump Components and Specifications
Customers can customize pumps using pre-engineered components listed in tables. The selection includes basic pumps, valve controls, pressure gauges, and reservoirs. Specifications for each component are provided, including power source, voltage, and motor speed. The document also details various remote control options for motor and solenoid control, suitable for different types of cylinders.

Pressure and Volume Charts
The document includes charts showing the relationship between pressure and oil volume for different pump models. These charts help in understanding the performance characteristics of the pumps under various pressure conditions.

Overview: This document provides detailed technical specifications and guidelines for hydraulic accessories, including gauges, fluids, manifolds, fittings, and valves. It is intended for use with Power Team hydraulic systems.

Gauges: The document describes both analog and digital hydraulic pressure gauges. The digital gauge (9042DG) offers enhanced readability and accuracy, featuring a stainless steel sensor, IP67 weatherproof rating, and multiple engineering units. It includes features like automatic off, pressure tare, and memory for minimum and maximum pressure. The analog gauges are available with various face diameters and pressure ratings, suitable for different cylinder series.

Fluids: Several types of hydraulic fluids are detailed, including standard hydraulic oil, Flame-Out® 220 fire-resistant fluid, biodegradable hydraulic fluid, and low-temperature oil. Each type has specific properties, such as viscosity, temperature range, and environmental impact, tailored for different operational needs.

Manifolds: The document lists various manifold blocks for connecting multiple hydraulic cylinders. These include Y manifolds, manifold blocks with multiple ports, and those with needle valves for precise control. Each manifold type is specified with its dimensions, weight, and port configurations.

Fittings: A range of hydraulic fittings is described, including connectors, elbows, tees, and adapters. These fittings are designed for high-pressure applications and are compatible with Power Team hydraulic products. Specific attention is given to the thread types and sealing requirements.

Valves: The document outlines different types of hydraulic valves, including manual and solenoid-operated valves for single-acting and double-acting cylinders. It provides a selection chart detailing valve types, operation modes, and compatibility with various hydraulic systems.

Key Specifications: The document includes tables with detailed specifications for each product category, such as pressure ratings, temperature ranges, and compliance standards. These specifications are crucial for selecting the appropriate components for specific hydraulic applications.

Specifications:
The document details various hydraulic valves, including automatic counterbalance valves, relief valves, and solenoid valves. These valves are designed for use with single- or double-acting cylinders and are available in different configurations based on voltage and actuation methods (solenoid or air-operated). The valves have specific port sizes and pressure ratings, with maximum flow rates and tank line pressures specified.

Procedures:
The operation of these valves is explained for different cylinder configurations. For single-acting cylinders, one port must be plugged, while for double-acting cylinders, ports are used for 'advance' and 'return' functions. The document also provides guidance on using multiple valves with a single pump and the necessary precautions to prevent uncontrolled load descent.

Standards and Recommendations:
The valves meet ASME B30.1 standards and are designed with a 2 to 1 safety factor. Recommendations include using specific valves like the Load Lowering Valve or Counter Balance Valve to prevent sudden load descent. The document advises on the use of remote hand controls and the importance of maintaining pressure settings within specified limits.

Key Features and Applications:
The valves are suitable for precision metering, pressure control, and sequence operations in hydraulic systems. They are equipped with features like Posi-Check® to prevent pressure loss and are available with various mounting options. The document highlights the importance of using the correct valve type for specific applications to ensure safety and efficiency.

Critical Information:
The document emphasizes the need for proper installation and operation to avoid hazards associated with pressurized hydraulic oil. It also notes the importance of using the correct pressure settings and the potential need for additional components like check valves to maintain system integrity.

Overview: The document provides detailed specifications and features of various Power Team shop presses, including C Frame, H Frame, and Roll-Bed® presses. It highlights the unique benefits, safety information, and technical specifications of each type of press.

Specifications: The document outlines the specifications for different models of presses, including their capacity, type of cylinder, stroke length, and power source options. It also provides dimensions and ordering information for each model.

Features: Key features of the presses include fast cylinder approach, rugged uprights, open throat design for easy loading, and adjustable press bed height. The document also mentions the availability of remote control options for certain models.

Safety Information: The document emphasizes the importance of using protective blankets and guarding for safety during press operations. It notes that users must provide their own guarding where necessary.

Recommendations: The document recommends using Power Team protective blankets for all pressing applications to prevent injury in case of part breakage. It also suggests considering the specific needs of the application when selecting a press model.

Accessories: Various accessories are available for the presses, including pedestal bases and straightening fixtures, which are detailed in the document.

Conclusion: Power Team offers a range of shop presses with various features and specifications to meet different industrial needs. The document provides comprehensive information to help users select the appropriate press model and accessories for their specific applications.

Overview: The document provides detailed specifications and features of various jacks and hydraulic systems offered by Power Team. It includes information on toe jacks, telescoping bottle jacks, mini jacks, maintenance sets, post tension and stressing jacks, inflatable air jacks, and high tonnage jacks.

Toe Jacks: These jacks are available in capacities of 5.5, 11, and 27.5 tons. They feature a toe-lift capability and a swiveling pump handle socket, making them suitable for machinery lifting and positioning. Safety is enhanced with an internal pressure relief system.

Telescoping Bottle Jacks: These jacks offer extended lifting capabilities with a super-long stroke, reducing the need for repeated lifting and cribbing. They are ideal for applications like forklift maintenance and feature a beveled base to reduce side-loading.

Mini Jacks: Compact and versatile, these jacks can operate horizontally or vertically and are suitable for confined spaces. They are available in capacities of 5, 10, and 20 tons.

Maintenance Sets: These sets include matched hydraulic system components and are ideal for remote job sites. They come with various accessories and are designed for full rated capacity of the cylinders.

Post Tension and Stressing Jacks: Available in 20 and 30-ton capacities, these jacks are durable and suited for high-volume use in harsh environments. They come in single- or double-acting models with various stroke lengths.

Inflatable Air Jacks: These jacks are constructed from high-quality rubber with aramid fiber reinforcement. They are pressure tested and feature a non-skid pattern for stability. They can be used in ambient temperatures ranging from -20°C to +50°C.

High Tonnage Jacks: Designed for locomotive and railcar maintenance, these portable jacks are compact and feature adjustable handles and cribbing blocks with storage racks.

Safety and Maintenance: The document emphasizes the importance of inspecting jacks before and after use, replacing them if any signs of wear are detected, and keeping them clean and properly stored.

Overview: The document provides detailed specifications and features of various high-capacity jacks and hydraulic systems designed for heavy-duty lifting and maintenance tasks. It includes information on different models, their capacities, and operational features.

Specifications:

Remote Control: 1 m remote on/off switch for enhanced safety and control.
Load Control System: Patented system for chatter-free lowering of loads, ensuring smooth and safe operations.
Tires and Base: 406 mm foam-filled tires for durability and maneuverability; steel base to prevent cracking.
Lifting Capacity: Heavy-duty 60-ton lifting capacity with extensions for stability and side load protection.
Height and Extensions: Reach heights up to 1,778 mm with 7 extensions; low collapsed height of 610 mm for low-clearance lift pads.

Features:

Ergonomic Handle: Adjustable handle for ease of use and transport.
Electrical Protection: NEMA 4 electrical box and rain hood for water protection.
Cribbing Blocks: Interlocking blocks with handles for solid mechanical load holding.
Motor Options: Available in electric and air motor options for quiet and powerful operation.

Models and Order Information:

Air Model (PLA6014K) and Electric Model (PLE6014K): Both models include cart, pump, and cylinder with a lifting range of 610 mm to 1,778 mm.
Extensions and Cribbing Blocks: Various extension lengths and cribbing block sets are included for different lifting needs.

Additional Systems:

Power Team Synchronized Lifting System: Provides precise position control with features like load capacity limited by cylinder choice, intuitive touch screen control, and safety features for power and sensor failures.
Torque Wrenches: High cycle and low clearance torque wrenches designed for heavy-duty applications with features like corrosion resistance, compact design, and high torque output.

Technical Data:

Hydraulic Pressure: Maximum hydraulic pressure output of 700 bar.
Sound Level: Operates at a sound level of 75 dB A.
Hydraulic Oil Delivery: Varies with pressure, providing consistent flow for efficient operation.

Conclusion: The document outlines a comprehensive range of jacks and hydraulic systems suitable for heavy-duty lifting and maintenance, emphasizing safety, reliability, and versatility in various industrial applications.

Specifications:
The document outlines various hydraulic tools and their specifications, including electric and air hydraulic torque wrench pumps, nut splitters, hydraulic spreaders, and tire removing tools. The electric pump models PE55TWP and PE55TWP4 are designed for 50 Hz applications, with a maximum flow of 11.5 l/min at 7 bar and 0.9 l/min at 700 bar. The air pump RWP55 series offers a max flow of 7.6 l/min at 7 bar.

Procedures and Usage:
These tools are designed for specific applications such as torque wrench operations, nut splitting, flange spreading, and tire removal. The document emphasizes that these systems should not be used for lifting applications. The hydraulic nut splitters are capable of handling 15 and 25-ton capacities, with features like a "dial-in" adjustment and improved cutter blade resistance.

Standards and Recommendations:
The tools conform to various standards, such as ASME B30.1 for hydraulic spreaders. The document recommends using specific components for a complete hydraulic circuit, including hand pumps, hoses, and couplers.

Key Features and Benefits:
The hydraulic tools are designed for high performance, durability, and ease of use. Features include two-speed pumps, external adjustable pressure regulators, and compact designs for confined spaces. The flange spreaders, for example, offer a 15 metric ton spreading force and are suitable for offshore environments due to their corrosion resistance.

Warnings and Cautions:
The document includes several cautions, such as not using the systems for lifting applications and the importance of wearing safety glasses. It also warns against exceeding the maximum capacity of the tools to prevent personal injury or property damage.

Sealant Specifications:
The sealant cures to form a permanent seal that is inert to hydrocarbons, most acids, chemicals, solvents, and steam. It allows for adjustment up to 16 hours after assembly and cannot loosen under vibration. It prevents galling of mating parts upon disassembly and withstands temperatures from -54° to +190° C. Available in a 50 ml tube weighing 0.2 kg.

O-Ring Seal Picks:
These tools facilitate the removal and installation of O-ring seals. The 7312 all-metal O-ring seal pick and the set No. 7103 are designed to access trouble areas easily. The 7312 pick weighs 0.1 kg, and the set No. 7103 also weighs 0.1 kg.

Universal Outside Thread Chaser:
This tool restores damaged threads on shafts, housings, and cages, eliminating the need for thread-cutting equipment. It has a capacity of 32 to 127 mm O.D. and includes replaceable V-pads and dies. The complete set weighs 0.2 kg, and the metric die set weighs 0.1 kg.

Magnetic Pick-Up Tool:
Features a permanent magnetic head for retrieving parts from inaccessible places. The tool is 152 mm long and weighs 0.1 kg.

Ratcheting Chain Wrenches:
These wrenches have a special head design that allows turning in either direction with a ratcheting action. They are suitable for parts of various sizes and shapes. The No. 7400 wrench has a capacity of 12.7 to 121 mm O.D. and weighs 0.9 kg, while the No. 7401 wrench has a capacity of 76 to 171 mm O.D. and weighs 2.3 kg.

Adjustable Hook Spanner Wrenches:
These wrenches replace many fixed-size wrenches and cover a range of capacities needed for industrial tractors and other equipment. The No. 885 wrench has a capacity of 38 to 102 mm and weighs 1.4 kg. The No. 7307 and No. 7308 wrenches have larger capacities and weigh 3.3 kg and 5 kg, respectively.

Pry Bars and Jimmy Bars:
These tools are designed for prying and lifting tasks. The pry bars come in various sizes and weights, with the largest being 19 mm round and 457 mm long, weighing 1 kg. Jimmy bars are ideal for general lifting or prying and are made from heat-treated chrome alloy steel.

Pullers:
Pullers are used for removing gears, bearings, wheels, pulleys, etc., from shafts. The document outlines considerations for selecting the right puller, including reach, spread, and force needed. It emphasizes the importance of using the correct puller type and capacity for the task at hand.

Safety Recommendations:
Operator safety is paramount when using pulling systems. The document advises wearing safety glasses, maintaining tools, covering work with protective blankets, and applying force gradually. It also highlights the importance of using the right size puller and aligning puller legs and jaws properly.

Overview: The document provides detailed information on mechanical and hydraulic pullers, specifically focusing on the Power Team Posi-Lock® pullers. These tools are essential for maintenance tasks across various industries such as railroads, steel mills, and power plants.

Features & Benefits:

Posi-Lock® pullers are designed for ease of use, allowing a single operator to manage the pulling process with a T-handle and Safety Cage® that controls the jaws.
Hydraulic pullers enhance efficiency and safety by eliminating the need for manual force, reducing the risk of damage to components.
Mechanical pullers feature a Lock-Jaw™ mechanism that tightens the grip as the pull increases, ensuring secure removal of press-fitted parts.

Specifications:

Hydraulic pullers are available in various capacities, ranging from 5 to 50 tons, with different jaw configurations and reach/spread dimensions.
Mechanical pullers are available in 2-way, 3-way, and combination configurations, with capacities up to 25 tons.

Ordering Information: The document includes detailed tables listing part numbers, capacities, jaw numbers, weights, reach, and spread dimensions for both hydraulic and mechanical pullers.

Accessories: Various accessories such as leveling arm brackets, hydraulic lift carts, and storage transport carts are available to complement the pullers.

High Tonnage Hydraulic Pullers: These pullers feature a 700 bar electric pump, remote jog switch, and adjustable jaw tips, suitable for high-capacity applications up to 200 tons.

Push-Pullers: These tools can apply both pushing and pulling forces, with optional leg kits for different reach requirements. They are adaptable with various attachments for specific tasks.

Conclusion: Power Team Posi-Lock® pullers offer a comprehensive solution for maintenance tasks requiring the removal of press-fitted parts, with a focus on safety, efficiency, and ease of use.

Specifications:
1. No. 522 Puller: Spread of 51–197 mm with 12.7 mm dia. cap screws, width of 209 mm.
2. No. 7392 Puller: 5/8”-18 x 330 mm long screw, weight 0.9 kg.
3. No. 7393 Puller: 5/8”-18 x 140 mm long screw, weight 0.7 kg.
4. No. 522 Puller: 3/4”-16 x 295 mm long screw, weight 2 kg.
5. 4-in-1 Puller Set: 7 ton capacity, standard jaw max reach 127 mm, max spread 267 mm, long jaw max reach 222 mm, max spread 279 mm, weight 4.9 kg.
6. No. 518 Flange Type Puller: Includes cap screws, weight 1.5 kg.

Procedures:
1. Assembly: Quick assembly of 2- or 3-jaw puller with standard or long reach jaws.
2. Usage: Pullers are used for removing gears, bearings, bushings, pulleys, and other press-fitted parts.

Standards and Recommendations:
1. Metric Adapters: Available to add metric capability to Push-Puller® legs or forcing screws.
2. Safety: Protective blankets are recommended to contain broken or flying parts during operations.
3. Security Chests: Recommended for tool and equipment protection.

Accessories:
1. Step Plate Adapter Sets: Necessary for pulling and installing bearings, gears, or other parts on hollow shafts or housings.
2. Shaft Protector Set: Designed to protect shaft centers from distortion.
3. Hydra Grip-O-Matic® Pulling System: Includes hydraulic power module, puller head, jaws, legs, and bearing splitter attachment.

Key Data from Tables:
1. Puller Capacities: Range from 5 to 50 tons.
2. Adapter Specifications: Various sizes and configurations available for different applications.
3. Protective Blanket Sizes: Range from 305 x 762 mm to 1,295 x 3,962 mm, with varying weights and number of straps.

Critical Information:
1. Weight and Dimensions: Detailed for each puller and accessory.
2. Usage Limitations: Not all items withstand full tonnage of pullers.
3. Maintenance Versatility: Hydraulic cylinders are removable for use in other applications.

Overview: This document provides detailed specifications and descriptions of various hydraulic pullers and push-pullers, including their components, capacities, and applications. It includes information on different models, their weights, and the accessories available for each.

Specifications: The document lists several models of pullers with varying capacities (17.5, 30, and 50 tons) and configurations (2-jaw and 3-jaw). Each model is described with its components such as the Power Twin® cylinder, P55 pump, hoses, couplers, adjusting screws, and cranks. The weight of each model is also specified.

Procedures: Instructions are provided for assembling the tool to apply either pushing or pulling force. The document explains the positioning of the forcing nut and sliding plates to achieve the desired force application.

Standards and Recommendations: The document advises selecting the largest capacity puller with the shortest legs that fit the job to ensure optimal performance. It also cautions that using longer legs or setups where legs are in compression will reduce the puller's capacity.

Accessories and Attachments: A variety of accessories are available, including bearing pulling attachments, pulley pulling attachments, and internal pulling attachments. Optional leg kits are also mentioned for adapting the pullers to different reach requirements.

Key Data from Tables: The tables provide detailed measurements for each puller model, including reach, spread, jaw thickness, and width. They also list the weight of each puller and the specific components included or excluded in each model.

Applications: The pullers are designed for heavy-duty applications, such as removing large gears, bearings, wheels, and pulleys. The document highlights the versatility of the hydraulic components, which can be detached for other tasks requiring hydraulic power.

Conclusion: The document serves as a comprehensive guide for selecting and using hydraulic pullers and push-pullers, emphasizing the importance of matching the tool's capacity to the job requirements and providing detailed specifications for each model.

Overview: This document provides detailed specifications and components for hydraulic puller sets, including various models and their accessories. It outlines the capabilities, components, and safety information for different puller systems, primarily used in industrial settings for maintenance and repair tasks.

Specifications: The document lists multiple hydraulic puller sets with capacities of 17.5, 30, and 50 tons. Each set includes hydraulic hand pumps, cylinders, hoses, pressure gauges, and various puller heads and legs. The pullers are designed for different configurations, including 2-jaw and 3-jaw setups, and come with a range of accessories such as step plate adapters, shaft protectors, and bearing pulling attachments.

Components and Accessories: The document details numerous components and accessories, including hydraulic hoses, couplers, pressure gauges, and various adapters. It also lists specific puller models and their corresponding parts, such as legs, jaws, and speed cranks. Threaded adapters are available in various sizes to accommodate different applications.

Safety and Usage Recommendations: Important safety information is provided, emphasizing the use of protective blankets during operations and cautioning against exceeding the capacity of accessories. The document advises that all items may not withstand the full tonnage specified and provides examples of safe usage limits.

Applications: The puller systems are suitable for a wide range of applications, including motor repair, steel mills, mines, shipyards, and agricultural machinery repair. They are designed to handle press-fit parts like bushings, wheels, bearings, gears, and pulleys.

Special Features: The document highlights features such as the Grip-O-Matic® system, which ensures a secure grip that tightens with increased pulling force. It also mentions the Enforcer series, which includes hydraulic lift systems for precise positioning and dual pump arrangements for efficient operation.

Additional Information: The document includes details on universal railroad axle journal roller bearing pullers/installers, designed for quick and efficient removal and installation of bearings. It provides tooling order information for specific configurations and emphasizes the importance of matching the correct adapters to the bearing type.

Overview: This document provides detailed specifications and procedures for installing tube adapter rings and servicing roller bearing assemblies. It includes information on tools, adapters, and procedures for various classes of bearing assemblies.

Specifications: The document lists specific tools and components required for servicing different classes of roller bearing assemblies, including Brenco, New Departure-Hyatt, SKF, and Timken. It specifies the class and size of bearing assemblies, along with the corresponding tool numbers and descriptions.

Tools and Components: The document details various tools such as pulling shoes, guide tubes, cap screws, and installing tubes. It provides order numbers and specifications for each component, ensuring compatibility with specific bearing classes.

Universal Bearing Cup Installer: A universal bearing cup installer is described, which adjusts to fit bearing cups from 92 to 165 mm in diameter. It replaces multiple plates and drivers, ensuring no damage to new bearings.

Custom Driver Tools: The document outlines sets for assembling custom driver tools, including discs and handles for seal driver assembly. It provides details on starter, basic, big job, and master sets, each with specific weight and coverage.

Measurements and Specifications: Charts are provided for determining the tonnage required for punching holes in various materials, including mild steel and ASTM A-36 steel. The document explains the relationship between hole size, material thickness, and die clearance.

Performance and Testing: Instructions for testing hydraulic pumps and systems are included, with guidelines for using hydraulic testers to simulate operating conditions and confirm pump functionality.

Conversion Formulas: The document provides conversion formulas for length, area, volume, mass, and force, facilitating the conversion between SI and non-SI units.

Conversion Formulas:
Various conversion formulas are provided for units of force, torque, pressure, power, temperature, and flow. These include conversions between pounds and newtons, kilonewtons and pounds, newton meters and pound-inches, kilopascals and psi, kilowatts and horsepower, Celsius and Fahrenheit, and liters per minute and gallons per minute.

Decimal and Millimeter Equivalents:
A detailed table lists fractional inch measurements alongside their decimal and millimeter equivalents, facilitating precise conversions for engineering and manufacturing purposes.

Standards and Certifications:
Power Team products meet various standards including CSA, NEMA, ASME B30.1, ASME B40.1, CE Mark, and ISO 9001:2000. These standards ensure product safety, quality, and compliance with international regulations.

Quality Assurance:
Hydraulic components are designed for maximum operating pressures of 700 bar, with quality checks and pressure testing up to 875 bar. The company maintains ISO 9001:2000 certification, ensuring rigorous quality control and continuous improvement.

Warranty:
Power Team products are warranted against defects in materials and workmanship for the life of the product, with specific terms for different components. The warranty covers repair or replacement of defective products, excluding ordinary wear and tear or misuse.

Training and Safety:
Power Team offers training seminars for the safe operation and maintenance of hydraulic equipment. These include safety training and maintenance & repair training to enhance product efficiency and longevity.

Product Range:
The company provides a wide range of hydraulic products including pumps, cylinders, jacks, pullers, and tools, designed for demanding applications and built to high standards of durability and reliability.

Catalog excerpts

CUSTOMER SERVICE CENTERS North America Customer Service Center Rockford, Illinois USA 5885 11th Street Rockford, IL 61109 USA Asia Pacific Headquarters 26 Soon Lee Road Singapore 628086 Singapore Tel: +65 6265 3343 Fax: +65 6265 6646 [email protected] Shanghai, China No. 1568 Hua Shan Road Treasury Building 11th Floor Shanghai 200052, China Tel: +86 21 2208 5888 Fax: 86 21 2208 5682 + [email protected] ENGINEERING, MANUFACTURING AND SUPPORT CENTER Your Power Team Distributor Pullers P190-P230 High Force Hydraulic Tools & Equipment European Headquarters Albert Thijsstraat 12 6471 WX Eygelshoven The Netherlands Tel: +31 45 567 8877 Fax: +31

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Power Team University Proper training is needed to operate and maintain hydraulic equipment with safety and efficiency. Power Team offers a range of classes to help you safely operate and maintain your tools. Safety Training Workplace safety should be a high priority to assure high-pressure hydraulic tools are used in accordance with recommended safety procedures. Power Team Safety Training Seminars demonstrate the proper methods for operating high-pressure hydraulic tools to avoid equipment damage and lost time accidents. Safety seminars can be conducted at a customer facility, job site or...

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REMOTE MOUNTED AND IN LINE VALVES...129-131 HYDRAULIC AND HYDRAULIC MECHANICAL TOOLS TOOLS 152-183 164-189

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NUMERICAL

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Choose the right pump: This chart helps you calculating the time required for a cylinder to lift a load when powered by a 700 bar Power Team pump. For the hand pumps the number indicates the number of strokes to extend 25 mm. For the electric/air/gas pumps the number indicates the number of seconds to extend 25 mm. Selection Chart Cylinder Capacity (Tons) STAGE Hand Pumps - Generally Recommended - Marginal Check - Not Recommended for most applications Speed number of strokes to extend 25 mm number of seconds to extend 25 mm Electric Hydraulic Pumps

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>Power Team OFFICIAL SPONSOR

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Step 1 Select the hydraulic cylinder that best suits the application. See page 6, 12-13. Step 2 elect the hydraulic pump, with valve option, that best matches the S Choosing The Right Cylinder cylinder and application. See pages 6, 44-50. Step 3 Select the hydraulic accessories you need. WHAT TYPE OF CYLINDER DO YOU NEED? 1. To determine a cylinder’s force capacity: 2. To determine oil capacity of a cylinder: 3.To determine reservoir apacity c needed for a multiple cylinder system: Force Effective HOSES, Area FITTINGS pounds Cylinder Effective Area (cm2) HOSES, FITTINGS & GAUGES CONSIDERATIONS:...

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ONLY POWER TEAM PROVIDES THE POWER TECH SURFACE TREATMENT: • High corrosion and wear resistance, anti-galling properties. • Significantly increases the life expectancy of a cylinder. • Retains lubricants, prevents bronze and other materials from ticking s to surface. • Increases fatigue and impact strength. • Increases surface yield and tensile strength. • Provides improved abrasion and scratch resistance. • Causes no appreciable dimensional change. • 56 RC minimum surface hardness. • Passes ASTM B117-85 100 hour salt spray corrosion resistance tests. The “Power Tech” surface treatment is standard...

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PT1403 - Power Team Full Line Catalog-10

Hydraulic CIRCUITS Pumps, Cylinders, Controls These are just a few basic systems possible with Power Team hydraulic components. Countless applications are possible: In presses, for lifting or jacking applications or in production or maintenance setups. The pump shown is a typical electric/hydraulic unit. Electric, air or gas driven pumps are available. Single-acting cylinder or cylinders in the circuit, controlled by a pump mounted valve. Double-acting cylinder or cylinders in the circuit, controlled by a pump mounted valve. No. 9506 Valve No. 9502 Valve Port is plugged Tees or Manifolds Singleacting...

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PT1403 - Power Team Full Line Catalog-11

Basic single-acting system with a hand pump, gauge, hose and single-acting cylinder. 1 Cylinder – applies hydraulic force. P 2 ump – a device for converting mechanical energy to fluid energy. Basic single-acting system with a hand pump, gauge, hose, multiple shut-off valves, load-lowering valves and multiple cylinders. D 3 irectional valve – controls the direction of hydraulic fluid in the system. 4 G 4 auge – measures bar pressure and/or force. 5 5 Hose – transports hydraulic fluid. 6 M 6 anifold – allows distribution of hydraulic fluid from one source to several cylinders. (No. 9617) 7 7 wivel...

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PT1403 - Power Team Full Line Catalog-12

Selection Chart - Choose the right cylinder Retracted Base SA and DA Stroke Height Type Mount. Collar Tons action mm. mm. of return Duty hole Thread Retracted Base SA and DA Stroke Height Type Mount. Collar Tons action mm. mm. of return Duty hole Thread

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PT1403 - Power Team Full Line Catalog-13

Retracted Base SA and DA Stroke Height Type Mount. Collar Tons action mm. mm. of return Duty hole Thread Load Load High High High High High High High High High High High High High High High High High High High High High High High High High High High High - Retracted Base SA and DA Stroke Height Type Mount. Collar Tons action mm. mm. of return Duty hole Thread Single Action Double Action Load Load Load S High High High High High High High High High High High High High High High High High High High High High High High High Spring Return Hydraulic Return

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PT1403 - Power Team Full Line Catalog-14

CYLINDERS SUPERIOR FEATURES OF POWER TEAM HYDRAULIC CYLINDERS: We build our own cylinders in our ISO 9001 registered manufacturing facility. All Power Team cylinders are date-coded. Maximum pressure rating and capacity are stamped on the cylinder. All cylinders comply to the demanding ASME B30.1 standard and are proof tested to 125% of capacity before leaving our factory. Cylinder bores are roller burnished to harden the surface and make it smoother, increasing seal life by 30%. Base mounting holes withstand full capacity of the cylinder. Typical cylinder burst pressures range from 700 to 2400...

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PT1403 - Power Team Full Line Catalog-15

Choose the right Cylinder General Purpose Cylinders Center Hole Cylinders Center Hole Power-twin® Cylinders Aluminum Cylinders Pull Cylinders Double-Acting, Hydraulic-Return Page R SERIES…28, 30 Single Acting, Load Return Double-Acting, Hydraulic Return Page RL ALUMINUM …32 Locking Collar Aluminum Pancake Cylilnders Locking Collar Steel R X X X X X X X X X RL X † X † X X X X X X X RC X X X 240 X 620 † LOCKING COLLAR AVAILABL

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PT1403 - Power Team Full Line Catalog

PT1403 - Power Team Full Line Catalog

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