*mydirectindustry

Catalogs
Hydraulic Technologies
Professional Grade High Force Hydraulic Products, Systems and Tools

Professional Grade High Force Hydraulic Products, Systems and Tools

Product catalog summary

Technical Document Summary

1. Overview: The document is a comprehensive catalog from SPX Corporation, detailing their range of professional-grade high-force hydraulic products, systems, and tools. It includes contact information for customer service centers across different regions, product specifications, and training seminar details.

2. Contact Information: The document provides contact details for customer service centers in the Americas, Europe, Asia Pacific, and China, including phone numbers, fax numbers, and email addresses for each region.

3. Product Categories: The catalog lists various hydraulic products such as DC and AC power units, motor pump assemblies, gear pumps, hydraulic work holding tools, clamps, cylinders, work supports, directional valves, and hydraulic power units. It also includes piston air motors, mechanical braking systems, control valves, and gearboxes.

4. Industry Applications: The document highlights the application of Power Team products in various industries, including wind power, industrial in-plant operations, mining, non-residential construction, and energy, oil, and gas sectors. It emphasizes the role of hydraulic tools in assembly, maintenance, and construction tasks.

5. Training and Safety Seminars: SPX offers safety seminars and training sessions to ensure the safe and efficient use of hydraulic tools. These seminars are available at customer locations or at SPX's global headquarters in Rockford, Illinois. The training covers maintenance, troubleshooting, and on-site repairs.

6. Product Index: The document includes an alphabetical and numerical index of products, detailing various hydraulic tools, pumps, cylinders, jacks, and accessories. It provides specific product codes and page references for easy navigation.

7. Performance and Commitment: SPX Corporation emphasizes its commitment to performance, integrity, and providing solutions for demanding fluid power applications globally.

8. Specifications and Components: The document provides detailed technical specifications and guidelines for selecting and using Power Team hydraulic cylinders and accessories. It includes information on the unique 'Power Tech' surface treatment, cylinder selection considerations, and hydraulic circuit configurations.

9. Power Tech Surface Treatment: Offers high corrosion and wear resistance, anti-galling properties, and significantly increases cylinder life expectancy. Retains lubricants, prevents sticking of materials, and enhances fatigue, impact, surface yield, and tensile strength. Standard on various cylinder models including RLS and RH series, with optional bronze plating for certain components.

10. Cylinder Selection Considerations: Determine required push or pull tonnage, stroke length, and whether the cylinder needs to push, pull, or both. Consider application requirements such as multiple cylinders, portability, limited clearance, and off-center load resistance. Evaluate the need for corrosion resistance and high cycle durability, with specific series recommended for high cycle applications.

11. Hydraulic Circuits: Describes basic systems using Power Team components for various applications like lifting, jacking, and production setups. Includes configurations for single and double-acting cylinders controlled by pump-mounted or remote valves, with sequence valves for primary and secondary circuits.

12. Choosing the Right Tools: Guidelines for selecting mechanical or hydraulic pullers, considering factors like jaw type, force, reach, and spread. Torque wrench selection based on space/access issues, reaction arm placement, bolt size, torque requirements, and pump type.

13. Hydraulic Components: Details on components like cylinders, pumps, directional valves, gauges, hoses, manifolds, and connectors. Emphasizes the importance of proper component selection and configuration for optimal system performance.

14. Superior Features of Power Team Cylinders: Manufactured in an ISO 9001 facility, date-coded, and compliant with ASME B30.1 standards. Features like roller burnished bores, solid steel bodies, and rigorous testing ensure durability and reliability.

15. Electric/Hydraulic Pumps Overview: All pumps discussed are 2-speed models suitable for single or double-acting cylinders. Key series include Quarter Horse Series, PE17 Series, PE46 Series, PE18 Series, PE30 Series, PE55 and PED25 Series.

16. Pump Selection Process: Select the appropriate hydraulic cylinder for the application. Choose a pump series with adequate oil output and reservoir capacity. Select a pump with the best valve option for the application. Considerations include maximum system pressure, oil delivery volume, pump speed, power source, portability, duty cycle, fluid heat build-up, and noise level.

17. Manually-Operated Hydraulic Pumps: P12, P23, P55: Single-speed pumps for single-acting cylinders. P19, P59, P59F, P157, P159, P300, P460: Two-speed pumps for single-acting cylinders, offering rapid piston advance. P157D, P159D, P300D, P460D: Two-speed pumps for double-acting cylinders.

18. Hydraulic Pump Options: PE60 Series: High-output pumps for severe environments, moderate noise level. Custom-built Pumps: Assemble-to-order options for unique applications. PE21 Series: Low noise, ideal for heavy-duty applications. PQ60 and PQ120 Series: Very low noise, designed for extended cycle operations. PE400 Series: High-flow units for heavy construction and maintenance.

19. Gasoline-Driven Hydraulic Pumps: PG30 Series: Portable, suitable for remote applications. PG55 Series: Large reservoir capacity, based on Vanguard® Series. PG120 Series: Handles multiple-cylinder tasks, ideal for construction industries. PG4004: Large reservoir, popular for concrete stressing applications.

20. Hydraulic Intensifier: HB Series intensifiers convert low pressure pumps into high pressure sources, compact and portable.

21. In-line Hydraulic Valves: Various valves for load lowering, sequence, pressure reducing, shut-off, check, pressure relief, metering, and pressure regulation. Directional control valves for single or double-acting cylinders, with options for manual, air, solenoid, and pilot operation.

22. Valve Specifications: 3-way/2-position Pilot Operated Automatic Valve (No. 9610): Automatically directs oil to the cylinder when the pump starts and returns oil to the reservoir when stopped. Compatible with PA55, PA90, PE30, PE55, PE90, and PE120 series pumps. Weight: 1.9 kg. 2/3-way/2-position Manual/Pilot Operated Automatic Valve (No. 9610A): Used for load lifting and holding with single-acting cylinders. Functions as an automatic "dump" valve. Weight: 2 kg. 2-way/2-position Manual Valve (No. 9517): Operated by a flipper lever for single-acting cylinders, allowing piston "advance", "hold", and "retract". Compatible with PE172, PA172, and PE84 series. Weight: 1.45 kg. 3/4-way/2-position Manual Valve (No. 9504): Suitable for single or double-acting cylinders, lever-operated with detent positioning. Weight: 1.9 kg.

23. Valve Functions and Applications: Manual Valves: Include 3-way/3-position and 4-way/3-position configurations, offering functions such as "advance", "hold", and "return". Some models feature the "Posi-Check®" to prevent pressure loss. Solenoid Valves: Operated by electrical solenoids, these valves provide similar functions to manual valves but are controlled electronically. They are available in various voltage configurations (e.g., 115V, 24V).

24. Important Notes: Some valves require specific mounting kits or longer screws for installation on certain pump models. Pressure switches and gauges can be attached to monitor pump pressure. Special considerations are needed to prevent heat build-up when ports are blocked.

25. Safety and Recommendations: Use load lowering or counterbalance valves to prevent uncontrolled descent of loads. Ensure proper installation and compatibility with pump models to avoid operational issues.

26. Solenoid Valves: 3-way/2-position Solenoid Valve: Used for cylinder piston control, advancing when the solenoid is de-energized and returning when energized. Compatible with PE and PQ series pumps. Available in 115V, 24V, and 230V versions. 3/4-way/2-position Solenoid Valve: Suitable for single or double-acting cylinders, directing oil to extend or retract sides. Compatible with PE and PQ series pumps. Available in 115V, 24V, and 230V versions. 4-way/3-position Solenoid Valve: Designed for double-acting cylinders with advance, open center, and return positions. Compatible with PE series pumps. Available in 115V, 24V, and 230V versions.

27. Air-Operated Valves: 3/4-way/2-position Air-Operated Valve: Used for single or double-acting cylinders, requiring a minimum of 4 bar air pressure. Compatible with PA series pumps.

28. Manual Valves: 4-way/3-position Manual Valve: Used for single strand, double-acting stressing jacks. Operated via lever with detent positioning. Compatible with various PE and PG series pumps. Twin 4-way/3-position Manual Valve: Designed for multi-strand, double-acting stressing jacks with auxiliary seating cylinder. Dual lever operated with detent positioning. Compatible with various PE and PG series pumps.

29. Pump Specifications: Hand Pumps: Various models like P19, P59, and P55 are detailed with specifications on volume per stroke, maximum pressure, and weight. Designed for single-acting cylinders with features like metal construction, relief valves, and ergonomic handles.

30. Key Notes: Valves are shipped without control switches; specific remote hand controls are recommended. Important installation notes include the need for conversion kits and specific mounting screws for certain pump models. Safety precautions are highlighted, such as using load lowering or counterbalance valves to prevent uncontrolled descent.

31. Specifications: The document lists multiple models of hydraulic cylinders and pumps, detailing their capacities, stroke lengths, and other technical specifications. For example, the P460 model is a double-acting cylinder with a capacity of 120.5 tons and a stroke of 4.6 mm. The document also specifies the pressure ratings, typically up to 700 bar, and the types of valves included with each pump.

32. Procedures: Instructions for setting up and using the hydraulic systems are provided, including typical setups for single-acting and double-acting cylinders. The document emphasizes the importance of using the correct fittings, couplers, and hoses, and recommends the use of a gauge and gauge mounting adapter for accurate pressure readings.

33. Standards and Recommendations: The document references compliance with standards such as ASMEB30-1 and provides recommendations for optional accessories like storage boxes and foot pump conversion kits. It also highlights the importance of using air pumps with specific air pressure requirements and the benefits of serviceable pump motors for economical repairs.

34. Key Features: The document highlights the precision-matched cylinder and pump combinations designed for a wide range of applications. It mentions the availability of different styles of cylinders, including those with long, medium, or short strokes, and the inclusion of necessary accessories for optimal performance.

35. Graphical Data: The document includes graphs showing the relationship between pressure and oil volume for various pump models, illustrating performance characteristics under different conditions.

36. Critical Information: The document emphasizes the importance of selecting the appropriate pump and cylinder combination based on the specific application requirements, considering factors such as pressure, capacity, and stroke length. It also notes the availability of conversion kits and optional storage solutions to enhance the usability and longevity of the equipment.

37. Specifications: The document provides detailed specifications and configurations for various models of hydraulic pumps, specifically the PE17, PE18, PE21, and PEd series. These pumps are designed for applications such as crimping, punching, pressing, and operating hydraulic tools.

38. Specifications: PE17 Series: Includes models like PE172, PE174, and PE172SM, featuring solenoid-operated valves, aluminum reservoirs, and compliance with CE requirements E220. Suitable for crimping, punching, and pressing. PE18 Series: Models such as PE182, PE183, and PE184 are equipped with 0.37 kW motors, designed for single and double-acting cylinders, with noise levels between 85-90 dBA. PE21 Series: Features a 0.75 kW motor, suitable for heavy-duty operations with manual and solenoid valve options. Designed for single and double-acting cylinders with a focus on safety and low noise levels. PEd Series: Two-speed pumps with independent flows and pressures, equipped with a 1.12 kW motor and a 19-liter reservoir, suitable for operating multiple tools or cylinders.

39. Key Features: All pumps are designed for intermittent duty and start under full load. Remote control options are available, with cords ranging from 3.1 m to 7.6 m. Low amperage draw allows use with small generators and low amperage circuits. Noise levels are maintained at a minimum, with some models as low as 67 dBA.

40. Recommendations: Ensure compliance with CE requirements for safety and operational standards. Consult local distributors or the Power Team factory for special configurations and requirements. Not recommended for lifting applications.

41. Additional Notes: Usable oil levels are specified for optimal performance. Special application pumps are available for specific tasks like crimping and cutting.

42. Specifications: The document provides detailed specifications and features of various hydraulic electric pumps, primarily from the PE30, PE46, PE55, and PE60 series. These pumps are designed for use in maintenance, construction, and heavy-duty applications, capable of operating single-acting or double-acting cylinders.

43. Specifications: PE30 Series: Features a 0.75 KW motor, available with different reservoir sizes (4.7 l and 7.6 l). It operates at 700 bar with a noise level of 87/82 dBA and is suitable for both single and double-acting systems. PE46 Series: Equipped with a 1.12 KW motor, these pumps are designed for under-roof maintenance and production applications. They feature a two-speed operation and a noise level of 77-81 dBA. PE55 Series: Heavy-duty pumps with a 0.84 KW motor, suitable for cylinders up to 200 tons. They offer a high performance-to-weight ratio and are CSA rated for intermittent duty. PE60 Series: Compact and lightweight, these pumps are ideal for rugged applications and low voltage starting. They feature a 0.84 KW motor and a sealed 4.34 l reservoir.

44. Key Features: All pumps are equipped with remote motor controls and solenoid valves with 24-volt controls. They are designed to start under full load even when voltage is reduced to 50% of the nominal rating. Noise levels are maintained below OSHA limitations, ensuring quieter operation. Various models meet CE requirements and are available with different valve configurations for specific applications.

45. Applications: These pumps are suitable for a wide range of applications, including maintenance, construction, concrete stressing, and heavy-duty operations. They are designed to deliver high performance in demanding environments.

46. Additional Information: The document includes detailed tables with specifications such as maximum pressure, noise levels, amp draw, oil delivery rates, and product weights for each pump model. It also highlights optional accessories like oil cooler kits and custom assembly options.

47. Specifications: The document provides detailed specifications and operational guidelines for various hydraulic pumps, including electric and gasoline-powered models. It covers different series such as PQ, PE, and PG, highlighting their features, configurations, and applications.

48. Specifications: PQ Series: Includes models like PQ603 and PQ604, designed for single and double-acting cylinders. They operate at a maximum pressure of 700 bar and are available with manual or solenoid valves. The pumps are equipped with a 1.49 KW motor and have a reservoir capacity of 21.6 liters. PE Series: Features high-output pumps like PE4004, suitable for heavy-duty applications. These pumps deliver up to 16 l/min of oil and operate at a noise level of 73-80 dBA. They are powered by a 7.46 KW, 3-phase motor. PG Series: Gasoline-powered pumps such as PG303 and PG553 are ideal for remote locations. They offer two-speed operation and are equipped with a "Posi-Check®" valve to prevent pressure loss.

49. Procedures and Recommendations: Pumps are designed to start and operate under full load, even with a 10% voltage reduction. Electrical shut-down features prevent unintentional motor restarts after power interruptions. Internal and external relief valves are included to manage pressure, with external valves adjustable from 70 to 700 bar. For safety, units with remote controls use 24-volt circuits.

50. Applications: Hydraulic machine press operations, construction, structure moving, and rigging applications. Suitable for single or multiple cylinder applications, with models supporting up to 1,000 tons.

51. Additional Features: Metal shrouds protect motors and electrical components from dirt and moisture. Heavy-duty casters ensure easy maneuverability. Some models offer special configurations upon request, including custom seals, voltages, and valve settings.

52. Subplates for Valve Mounting: No. 9510 and No. 9620 are subplates designed for remote mounting of various valves. No. 9510 is a basic subplate weighing 1 kg, while No. 9620 includes an integral pressure regulating valve and weighs 1.7 kg. These subplates are compatible with a range of valve models.

53. Pump-Mounted Subplates: No. 9515 and No. 9521 are subplates used between the pump cover plate and control valve. They provide additional ports for return and pressure, useful for controlling multiple functions with a single pump. No. 9515 weighs 0.6 kg, and No. 9521, which offers adjustable pressure control, weighs 1.7 kg.

54. Air Filter/Regulator/Lubricator: No. 9531 is recommended for single-speed air/hydraulic pumps, featuring a 1/4” NPTF inlet and outlet, and weighs 0.4 kg.

55. Pressure Switch: No. 9625 is an in-line pressure switch used to maintain system pressure, adjustable from 70 to 700 bar. It has a 1/4” NPTF male thread and a gauge port, with an electrical rating of 5 amps at 250 volts max. It weighs 0.5 kg.

56. Pilot Operated Air Control Valves: No. 9641 and No. 9643 are pilot-operated control valves used to activate an air pilot signal at a set hydraulic pressure, adjustable from 35-700 bar. Both weigh 0.4 kg.

57. Remote Control Switches: Various remote control switches are available for hydraulic pumps, including hand and foot controls with different functionalities and cord lengths. These controls are designed for use with specific valve types and configurations.

58. Universal Pump Cart and Protective Roll Cage: No. PC200 is a universal pump cart capable of handling pumps up to 90 kg, while No. PC200RC and No. RC5 are protective roll cages for safeguarding pumps and valves on job sites.

59. Reservoir Conversion Kits and Accessories: Metal reservoir conversion kits include necessary gaskets and fasteners, with various capacities and weights. Additional accessories include oil cooler kits, reservoir breather kits, casters, fluid level/temperature gauges, and magnetic strips.

60. Hydraulic Accessories: The document lists various hydraulic accessories such as hoses, couplers, gauges, fluids, manifolds, and fittings, each with specific features and compatibility details.

61. Overview: The document provides detailed specifications and descriptions of various hydraulic hoses, gauges, and accessories. It includes information on hose types, pressure ratings, and specific applications, as well as details on hydraulic fluids and manifold blocks.

62. Hose Specifications: The document lists different types of hoses, including rubber wire-braid and polyurethane hoses, with varying internal diameters (I.D.), lengths, and pressure ratings. All hoses have a burst pressure of 2,800 bar, except for some polyurethane high flow hoses rated at 2,100 bar. Non-conductive hoses are highlighted for applications requiring electrical isolation, with a leakage factor of less than 50 microamperes.

63. Hydraulic Hose Assemblies: Specific hose assemblies are detailed, including components like hose half couplers and dust caps. These assemblies comply with SAE 100R10 standards and have operating pressures of 700 bar.

64. Gauges: The document describes both analog and digital pressure gauges, highlighting features such as accuracy, display size, and pressure transducer life. Digital gauges have additional features like peak hold and high/low set points for alarms.

65. Hydraulic Fluids: Various hydraulic fluids are described, including standard, flame-resistant, biodegradable, and low-temperature oils. Each type has specific properties, such as viscosity, flash point, and operating temperature range.

66. Manifold Blocks: Different manifold blocks are listed for connecting multiple hydraulic cylinders. They vary in size, port numbers, and weight, with some featuring needle valves for precise control.

67. Valves: A selection chart for hydraulic valves is provided, detailing manual and solenoid-operated valves for single-acting (S.A.) and double-acting (D.A.) cylinders. The chart includes information on valve types, operation modes, and voltage requirements.

68. Additional Information: The document includes ordering information for various products and notes on the compatibility and use of hydraulic fittings.

69. Overview: The document provides detailed specifications and features of various hydraulic presses and components offered by Power Team. It includes information on shut-off valves, safety standards, press capabilities, and available accessories.

70. Shut-off Valve: The needle valve is designed for fine metering of hydraulic oil and can control multiple single-acting cylinders. The specific model, No. 9575, features 3/8” NPTF ports and weighs 0.6 kg.

71. Safety and Standards: Hydraulic cylinders have a 2 to 1 safety factor and comply with ASME B30.1 standards. They are easily removable and available in single- or double-acting versions, with built-in relief valves on double-acting cylinders.

72. Press Features: The document outlines various features of Power Team presses, including: Full rated capacity across the upper frame width. Larger work area compared to competitors. Alignment lever for easy pin replacement. Open Throat® feature for additional work area. Horizontal use capability for long shafts. Available electric, air, or hand hydraulic pumps. One-man operation for bed adjustment with a self-locking winch mechanism. Fast cylinder return and approach speeds. Rugged uprights for easy loading of long material.

73. Press Models: The document details various press models, including: Shop Press H Frame: Available in 10 to 200-ton capacities, with features like adjustable bed height, remote control options, and choice of power sources. Open Throat and Economy Presses: Designed for versatility, with adjustable bed height and choice of power sources. Economy models have a stroke length limited to 159 mm. H Frame Presses: Suitable for large jobs, with features like wide horizontal travel, easy bed positioning, and generous daylight for bulky workpieces.

74. Accessories and Safety: The document emphasizes the importance of safety, recommending protective blankets for all applications. It also lists available accessories like straightening fixtures and various pump options.

75. Overview: The document provides detailed specifications and features of various hydraulic jacks and related equipment, including toe jacks, bottle jacks, telescoping jacks, post tension and stressing jacks, and inflatable air jacks. It highlights their applications, capacities, and unique features.

76. Toe Jacks: These jacks are designed for machinery lifting and positioning, featuring a toe-lift and swiveling pump handle socket. They come with internal pressure relief for safety and are available in capacities of 5.5-ton, 11-ton, and 27.5-ton. They can operate both vertically and horizontally.

77. Bottle Jacks: The telescoping jacks offer extended lifting capabilities with a super-long stroke, reducing the need for repeated lifting and cribbing. They are suitable for forklift maintenance and machine lifting, with a low clearance capability.

78. Post Tension and Stressing Jacks: These jacks are durable and suited for slab-on-grade work. They are available in single or double-acting models with various stroke lengths. They are designed for high-rise and elevated work due to their fast return time and lightweight.

79. Inflatable Air Jacks: These jacks are lightweight and require a maximum air supply of 8 bar. They are made from multi-layer aramid construction and are suitable for lifting on soft or compressible surfaces. They feature a non-skid pattern and are resistant to oil, ozone, and most chemicals.

80. Key Features: The document emphasizes safety features such as internal pressure relief, non-skid surfaces, and reinforced construction. It also highlights the versatility of the jacks, which can be used in various positions and applications.

81. Applications: The jacks are suitable for a wide range of applications, including machinery lifting, rigging, lift truck service, forklift maintenance, and more. They are designed to work in confined areas and can be used in both vertical and horizontal orientations.

82. Specifications: The document provides detailed specifications for high-tonnage jacks, including electric and air-powered models. The electric model (PLE6014) requires 0.84 kW, 220 VAC, 50 Hz, and 12 amps, while the air model (PLA6014) operates at 6 bar with a rotary air motor. Both models have a lifting range of 610 mm to 1,778 mm, with a maximum lifting height of 1,778 mm for the 60-ton unit and 1,489 mm for the 100-ton unit. Extensions are available in various lengths to achieve the desired lifting range.

83. Procedures: The jacks feature a patented load control system for smooth and safe lowering, eliminating chatter and bounce. They come with a full range of rod extensions and cribbing blocks for mechanical load holding. The jacks are equipped with a NEMA 4 electrical box and rain hood for protection against water, and they offer remote operation for enhanced safety and control.

84. Standards and Recommendations: The jacks are designed with a modular approach, allowing for easy separation of the pump and cart module from the cylinder and base. They offer three tonnage capacity options (55-ton, 100-ton, and 150-ton) and two power options (air and electric). The document emphasizes the importance of not exceeding the specified lifting range and provides guidelines for selecting the appropriate collapsed height for specific applications.

85. Order Information: Order numbers and configurations are provided for various models and accessories, including cribbing block sets and extension sets. The document also includes detailed dimensions and weights for each component, ensuring users can select the appropriate equipment for their needs.

86. Key Features: The jacks are portable and compact, ideal for heavy equipment maintenance. They feature large urethane-filled tires for easy maneuverability, a steel base for durability, and an adjustable handle for maximum control. The document highlights the jacks' reliability, with a proven track record in the field for over 30 years.

87. Overview: The document provides detailed specifications and features of various hydraulic tools, including torque wrenches, pumps, nut splitters, spreaders, and tire removing tools. It highlights the design, functionality, and applications of these tools in industrial settings.

88. Torque Wrenches: The TWLC series is designed for inaccessible bolting areas with features like a long neck, short height, and small radius. Key attributes include low weight, high strength, superior torsional strength, and a corrosion-resistant finish. The maximum torque is 39,024 nm at 700 bar.

89. Hydraulic Pumps: The document describes both electric and air/hydraulic torque wrench pumps. The PE30 and PE55 series offer different flow rates and are designed for high performance with features like an external adjustable pressure regulator and a retract side internal relief valve. The air pump is noted for its lightweight, quiet operation, and consistent high hydraulic flow.

90. Nut Splitters: Available in 15 and 25-ton capacities, these tools feature a "dial-in" adjustment for precise nut splitting without damaging bolt threads. They are compact and suitable for confined spaces.

91. Spreaders: Hydraulic spreaders like the HS2000 and HS3000 are used for lifting, clamping, and spreading tasks. They conform to ASME B30.1 standards and are designed for durability and ease of use.

92. Tire Removing Tools: The BB series tools are designed for unseating tire beads hydraulically on large diameter rims. They are lightweight and portable, suitable for use with a hydraulic hand pump.

93. Additional Features: The document also mentions various accessories and adapters for enhancing the functionality of the tools, emphasizing their versatility and adaptability in different industrial applications.

94. Overview: This document provides detailed specifications and guidelines for various mechanical and hydraulic tools, including pliers, adapters, tachometers, sealants, and pullers. It includes safety recommendations, product specifications, and usage instructions.

95. Safety Recommendations: Always wear safety goggles when using pliers to prevent injury.

96. Specifications: The document lists various tools with their specifications, such as retaining ring pliers with different angled tips, hydraulic fittings with specific thread sizes and weights, and a digital photo tachometer with a range of 200 to 9999 rpm and an accuracy of ±0.25%.

97. Procedures: Instructions for using tools like the digital photo tachometer, which is used to measure machine speed, and the HTS50 heavy-duty pipe sealant, which is used for sealing threads in hydraulic systems.

98. Standards and Norms: The document references Federal Specification ggg-P-480-E for certain tools, indicating compliance with specific industry standards.

99. Recommendations: For pulling operations, it is recommended to use a 3-jaw puller for better grip and uniform force distribution. The document also advises on selecting the appropriate puller based on reach, spread, and force requirements.

100. Key Data from Tables: The document includes tables listing various adapters and couplers with their thread sizes, weights, and maximum working pressures. For example, the No. 208402 adapter has a working pressure of 210 bar.

101. Best Practices: When using pullers, ensure the puller has a reach and spread greater than the part being pulled. Use hydraulic pullers for extra force and convenience.

102. Limitations: The recommended maximum working pressure for most fittings is 5,000 psi, except for specific exceptions like the No. 208402 adapter.

103. Overview: The document provides detailed information on the Grip-O-Matic® and Super Grip-O-Matic® series pullers, emphasizing the importance of safety and the superiority of rolled threads over cut threads. It includes specifications, safety precautions, and guidelines for selecting and using pullers effectively.

104. Specifications and Features: Rolled threads are highlighted for their strength and smoothness, as they start with a material O.D. equal to the pitch diameter, unlike cut threads which can have surface tears and cracks. The pullers are designed to grip tighter with increased pulling force and are available in various configurations for specific or general applications. Constructed from high-quality steel, heat-treated for maximum strength, and resistant to corrosion. Pullers feature a larger and stronger pulling toe compared to competitors.

105. Safety Recommendations: Always use protective devices like blankets during operations to prevent injury from flying parts. Operators should wear eye protection and be trained in using the tools. Gradual application of force is advised to avoid sudden breakage. Ensure proper alignment and secure grip of puller legs and jaws.

106. Usage Guidelines: Choose the right size puller based on the reach and spread of the job. Use the largest attachment that fits the part being pulled to prevent slippage. Follow specific instructions for assembling tools to apply pushing or pulling force effectively.

107. Technical Data: Detailed tables provide specifications for various puller models, including reach, spread, screw size, and weight. Information on additional attachments and adapters for specific applications is included.

108. Technical Document Summary: Specifications and Components - The document provides detailed specifications for various adapters, pullers, and accessories used in mechanical applications. It includes measurements in millimeters for different parts and their corresponding order numbers. Female threaded adapters are used with Push-Puller® forcing screws, legs, or slide hammers for the removal and installation of shafts, axles, and housings. Set No. 8044 consists of six adapters. Various puller sets are described, including manual and hydraulic pullers with capacities ranging from 5 to 50 tons. Each set includes specific components like pullers, attachments, and accessories.

109. Protective Equipment: Job-site and maintenance security chests are designed to protect tools and equipment from theft and weather. They feature rugged construction, lockable designs, and optional caster wheels for mobility. Power Team protective blankets are designed to contain broken or flying parts during extreme forces, enhancing safety. They are made of high-tensile, tear-resistant material and come in various sizes with carrying pouches.

110. Puller Systems: The Hydra Grip-O-Matic® pulling system is ideal for pulling press-fitted parts like bushings, bearings, wheels, gears, and pulleys. It includes a hydraulic power module and various attachments. Puller accessory kits are available for converting pullers into hydraulic straightening tools, suitable for industries requiring portability and power.

111. Usage and Recommendations: The document emphasizes using the largest capacity puller and shortest legs that fit the job to ensure stability and even pulling force. It recommends using 3-jaw pullers where clearance permits for a more stable setup.

112. Additional Notes: Custom sizes for protective blankets are available on special order. All adapters and components are available separately, allowing for customization and replacement as needed.

113. Custom Seal Driver Assembly Overview: The custom seal driver assembly is designed to provide a pilot to prevent cocking, a spacer to ensure force is applied correctly, and a driver for even force distribution. The discs range from 12.7 mm to 114.3 mm in diameter, increasing in 1.6 mm increments. Each set comes with a plastic box and a pre-cut tool tray.

114. Product Sets: No. 27793 – Starter Set: Includes a handle and selected discs for common driver sizes. Weight: 1.8 kg. No. 27794 – Basic Set: Offers wide coverage with 41 discs and two handles, covering sizes from 12.7 mm to 76.2 mm. Weight: 10 kg. No. 27795 – Big Job Set: Designed for large components, includes 24 discs and a handle for sizes 77.8 mm to 114.3 mm. Weight: 20.4 kg. No. 27797 – Master Set: Provides maximum coverage with three handle sizes and all 65 discs. Range: 12.7 mm to 114.3 mm. Weight: 30.9 kg. No. 212377 – Tool Organizer Board: Accommodates all components of the 27793 Starter Set. Tools not included. Weight: 2.3 kg.

115. Disc Specifications: The document lists various discs with their order numbers, sizes in inches, and millimeters. These discs are used for bearing, bushing, and seal maintenance.

116. Punching Operations: The document provides guidelines for metal punching operations, including hole size versus material thickness, maximum rated capacity, and tonnage determination for round and irregular-shaped holes. It includes charts for pressure required to punch different materials and thicknesses.

117. Die Clearance Effects: Die clearance affects the quality of the punched hole, with recommendations for different materials and thicknesses. Correct clearance results in straighter holes and minimal distortion.

118. Conversion Formulas: The document includes conversion formulas for length, area, volume, mass, force, torque, pressure, power, temperature, and flow, providing approximate conversions between SI and non-SI units.

119. Performance and Testing: Instructions for using hydraulic testers to simulate operating conditions and confirm pump operation are provided. The document also includes performance expectations for coupling RD series cylinders to a Power Team pump.

120. Specifications and Standards: Power Team electric power pump assemblies meet Canadian Standards Association (CSA) and National Electrical Manufacturers’ Association (NEMA 12) standards for design, assembly, and testing. Hydraulic components are designed for safe use at maximum operating pressures of 700 bar, with quality assurance checks and pressure testing up to 875 bar.

121. Quality Assurance: Hydraulic cylinders undergo quality checks and pressure testing to ensure reliability. The company is ISO 9001:2000 certified, ensuring compliance with international quality standards.

122. Standards Compliance: Power Team products comply with ASME B30.1 and B40.1 standards for hydraulic cylinders and pressure gauges, respectively. Products also meet CE Marking requirements for European directives and Material Handling Institute’s IJ100 specification for hydraulic hoses.

123. Warranty: The Lifetime Marathon Warranty covers defects in materials and workmanship for the life of the product, excluding certain components like chains and batteries. Electronic products have a one-year warranty. Warranty claims require returning the product to an authorized repair center.

124. Applications: Power Team products are used in various sectors including wind power, industrial in-plant operations, mining, non-residential construction, and energy, oil, and gas industries. They provide solutions for heavy lifting, maintenance, and assembly tasks.

125. Training and Safety: Power Team offers safety seminars and training sessions to ensure safe and efficient use of hydraulic tools. These are conducted at customer facilities or at the company’s headquarters.

126. Contact Information: Power Team provides contact details for customer service centers in the Americas, Europe, Asia Pacific, and China, offering support and information on their products.

Catalog excerpts

Professional Grade High Force Hydraulic Products, Systems and Tools-1

World Headquarters The Americas Customer Service Center 5885 11th Street Rockford, Illinois 61109 Tel: 815-874-5556 Customer Service/Order Entry Tel: 800-541-1418 FAX: 800-288-7031 European Customer Service Center Albert Thijsstraat 12 6471 WX Eygelshoven The Netherlands Tel: 31 (45) 5678877 Fax: 31 (45) 5678878 E-mail: [email protected] Asia Pacific Customer Service Center 7 Gul Circle Singapore 629563 Singapore Tel: (65) 6265 3343 Fax: (65) 6265 6646 E-mail: [email protected] China Customer Service Center No. 1568 Hua Shan Road International Park Center 9th Floor Shanghai 200052, China Tel: 86 (21) 2208-5888 Fax: 86 (21) 2208-5682 E-mail: [email protected] PT503M Hydraulic Pumps - Cylinders - Jacks - Pullers - Tools Technical Services Tel: 800-477-8326 FAX: 800-765-8326 E-mail: [email protected] • Hydraulic Work Holding • Clamps • Cylinders • Work Supports • Directional Valves • Hydraulic Power Units • Piston Air Motors • Mechanical Braking • Control Valves • Gearboxes www.stonehydraulics.com www.hytec.com www.globeairmotors.com Distributed by: © SPX Corporation WWW.POWE RTEAM.COM PT503M-v2 PT503M FU LL LI N E CATALOG • DC Power Units • AC Power Units • Motor Pump Assemblies • Gear Pumps Professional Grade High Force Hydraulic Products, Systems and Tools

Open the catalog to page 1

Professional Grade High Force Hydraulic Products, Systems and Tools-2

PE R FOR MANCE • I NTEG R ITY • COM M ITM E NT • SOLUTION S s lution urce o o o b a l S l u i d P o w e r S Power l Wind Yo u r G d i n g F Power Team hydraulic pumps, bolting an products and accessories offer onsite solutions to enable assembly r Dem fo of large wind turbines. Growth in renewable energy requires increasing infrastructure among local, regional and global communities. Power Team high performance, hydraulic tools help make this possible. ologies ulic Techn SPX Hydra l source for high ba ulic is your glo raulic tools, hydra , hyd pneupressure dial piston its and ra pplication of...

Open the catalog to page 2

Professional Grade High Force Hydraulic Products, Systems and Tools-6

Selection Torque & Cable Step 1 Select the hydraulic cylinder that best suits the application. See page 7, 12-13. Step 2 Select the hydraulic pump, with valve option, that best matches the Choosing The Right Cylinder Choosing the Right Tool cylinder and application. See pages 6, 48-57. Step 3 Select the hydraulic accessories you need. Considerations: 1. hat push or pull tonnage is W required per cylinder in your application? (Rule of thumb; Always choose a cylinder with a tonnage rating of 20% or more than what is required to lift the load.) 2. hat is the push or pull stroke W length required?...

Open the catalog to page 6

Professional Grade High Force Hydraulic Products, Systems and Tools-7

Hydraulic These are just a few basic systems possible with Power Team hydraulic components. Countless applications are possible: In presses, for lifting or jacking applications or in production or maintenance setups. The pump shown is a typical electric/hydraulic unit. Electric, air or gas driven pumps are available. Circuits Pumps, Cylinders, Controls 1 Single-acting cylinder or cylinders in the circuit, controlled by a pump mounted valve. Basic single-acting system with a hand pump, gauge, hose and single-acting cylinder. 1 11 cylinders in the 2 Double-acting cylinder or mounted valve. circuit,...

Open the catalog to page 7

Professional Grade High Force Hydraulic Products, Systems and Tools-8

SUPERIOR FEATURES OF POWER TEAM HYDRAULIC CYLINDERS: manufacturing facility. All Power Team cylinders are date-coded. Maximum pressure rating and cylinder. All cylinders comply standard and are proof tested leaving our factory. Cylinder bores are roller burnished to harden the surface and make it smoother, increasing seal life by 30%. Base mounting holes withstand full capacity of the cylinder. Typical cylinder burst pressures range from with gland nuts may be "dead- tested by certified assemblers. Eddy current and mag particle inspection detects flaws in the steel. Cylinder bodies are solid...

Open the catalog to page 8

Professional Grade High Force Hydraulic Products, Systems and Tools-10

Threaded End cylinders CBT Series C2514CBT • hreaded cylinder collars, piston T rod ends, and internal base threads simplify mounting. • 9796 3/8” NPTF female half A coupler is standard with each cylinder; oil port threads are 3/8” NPTF. 5-25 TONS Single Acting, Spring-Return ALUMINUM • Half the weight of steel cylinders. • Aluminum body resists sparking in explosive environments. • Hard coated aluminum piston rod and cylinder bore resist wear and corrosion. • Grooved piston top helps keep the load from sliding on top of piston. • Designed for jacking and other non- roduction operations. p...

Open the catalog to page 10

Professional Grade High Force Hydraulic Products, Systems and Tools-11

election Chart - Choose the right cylinder Retracted Base SA and DA Stroke Height Type Mount. Colla Tons action mm. mm. of return Duty hole Thread Retracted Base SA and DA Stroke Height Type Mount. Colla Tons action mm. mm. of return Duty hole Thread POWER TEAM Retracted Base SA and DA Stroke Height Type Mount. Colli Tons action mm. mm. of return Duty hole Thre; Retracted Base SA and DA Stroke Height Type Mount. Colla Ions action mm. mm. of return Duty hole Threai Single Action mi, Spring Return Double Action 4 Hydraulic Return

Open the catalog to page 11

Professional Grade High Force Hydraulic Products, Systems and Tools-12

Low profile Shorty Cylinders RLS Series Cylinders RSS Series 5-150 Ton Single-Acting, Spring-Return Cylind e rs Cyl i nd ers Ideal for confined areas from 41 to 101,6 mm clearance. 10-250 Ton Single-Acting, SpringReturn & Double-Acting • Power Tech plated piston rods and gland nuts resist scoring and corrosion. • Heavy duty return spring (except for double-acting models) provides fast piston return & low collapsed height. • Coupler on 10 thru 50 ton models is angled upward 5° for added clearance. • Grooved piston top keeps load from sliding. • Cylinders can be “dead-ended” at full capacity. •...

Open the catalog to page 12

Professional Grade High Force Hydraulic Products, Systems and Tools-14

Pulling Center Hole Cylinders RP Series Cylinders RT Series 171/2-100 Ton • proven design; used throughout A industry for over 40 years. • ylinders withstand full C “dead-end” loads. • ompact design; ideal for applications in C which space is imited. l • asic head can be changed from a B tapped hole to plain hole by simply changing insert. (See page 41) • istons have “Power Tech” reatment P t for corrosion and abrasion esistance. r Single- Acting, SpringReturn & Double-Acting Ideal for pulling and pressing. Designed for pulling and tensioning. Cyl i nd ers Dimensions for reference only....

Open the catalog to page 14