TensionMax

TensionMax
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TensionMax

Product catalog summary
Introduction to Hydraulic Bolt Tensioners
Hydraulic bolt tensioners provide a safe, reliable, and repeatable method for bolt tightening. They apply tension directly to the bolt, ensuring accuracy and reducing friction-related losses. This method allows for precise load control, faster operations, and the ability to tension multiple fasteners simultaneously, ensuring uniform bolt loading without introducing torsional stresses.
TensionMax and HydraMax
The TensionMax series, including HydraMax and AquaMax, represents a significant advancement in bolt tensioning technology. These tools offer up to 30% more load generation than traditional tensioners and feature a spring return for increased speed. HydraMax is versatile, fitting all standard flanges and designed for high bolt loads, particularly in the Oil & Gas sector. It includes features like a quick release bridge, stroke indicator, and misalignment compensation.
AquaMax Subsea Tensioners
AquaMax is designed for subsea applications, offering high load capacity and covering a wide range of flange sizes. It features a quick fastening reaction nut and a unique floating piston design, which enhances efficiency and reduces operator fatigue. AquaMax tools fit all standard flanges and generate up to 50% more load than traditional tensioners.
Technical Specifications
The document provides detailed technical specifications for various models, including maximum working pressure, stroke length, and weight. It highlights the adaptability of the tools with interchangeable adapter kits and notes on product development.
Hydratight's Commitment to Quality
Hydratight is committed to setting international standards in joint integrity, offering products and services that comply with ISO 9001, ISO 14001, and OHSAS 18001 standards. Their engineering services include torque and tension bolting equipment, machining equipment, and customized solutions.
Training and Global Reach
Hydratight offers certified training programs for the safe use of hydraulic torque and bolt tensioning equipment, accredited by ECITB and City and Guilds. They have trained over 4,700 candidates globally. The company has a wide network of locations across the USA, ensuring local delivery of global standards.
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Catalog excerpts

TensionMax-1

RANGE OF HYDRAULIC BOLT TENSIONERS

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TensionMax-2

2 Why Tension? Safe, reliable and repeatable, the use of hydraulic tensioners has many advantages over other less accurate tightening methods: Direct: Tension is applied directly to stretch the bolt, so we don’t need to fight against friction or losses. Accurate: The applied load is controlled very accurately, because it is directly proportional to the pressure applied to the tensioner. Calculated: The load transfer factor is calculable, helping to give the correct residual load. Fast: Operation of tooling and improved accuracy reduces time required to retighten the load. Versatile: Tensioning...

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TensionMax-4

4 With its compact fit and high load generation, alongside the flexibility to work with all standard flanges, the new HydraMax tool can be used in almost every industry and within so many different applications. Although originally designed for customers in the Oil & Gas sector, requiring a tool for the newly adopted compact flange, the opportunities for this tool’s use are now vast. Its versatility provides clients with the need for less kit and therefore reduces total tool inventory. HydraMax tools have been designed to generate high bolt loads associated with compact flanges, while providing...

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TensionMax-6

6 AquaMax is the only tool on the market that can offer such a high load capacity on such a wide variety of applications – up to 30% more than traditional tensioners. Comprising 19 bolt diameter specific tools, with eight tools forming the core range, AquaMax features Aquajack’s industry leading Quick Fastening Nut technology, guaranteed to save time and increase efficiency. Primarily for use on subsea applications, each tool within the core range covers 100% of the standard flanges that utilize the bolt diameter it was designed for and approximately 80% of flanges that utilize the next size...

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TensionMax-10

10 One Company – Setting International Standards Over many years Hydratight has provided world class bolted joint solutions and continues to set international standards in joint integrity for its customers on a global scale. For over 30 years, Hydratight has provided world-class bolted joint solutions and machining services to the Power Generation, Oil and Gas, Industrial and Aero industries. Today, the breadth and depth of our product and service offering is unrivalled in our specialist field. Through our ability to innovate technology that makes connections safe, efficient and environmentally...

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TensionMax-11

11 Training Hydratight was founded on a culture devoted to safety. As a designer and manufacturer of high quality joint-integrity products, the safe and correct use of this equipment remains of prime importance in ensuring our ‘right first time’ philosophy. Hydratight’s Global Training division leads the way in offering certified accredited training programs in the safe and correct use of hydraulic torque and bolt tensioning equipment, and is accredited by the Engineering Industry Construction Board (ECITB) and City and Guilds to deliver: • ECITB TECSkills Units HS001; HS002; PF010; PF015; PF018;...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.