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CoreTek Controllers Product Guide

CoreTek Controllers Product Guide

Product catalog summary

CoreTek^TM Controllers Overview
CoreTek^TM Controllers are designed for electro-hydraulic system integration, offering reliability and accuracy in harsh environments. They are programmed using CoDeSys^TM software and feature a compact, fully-sealed cast-aluminum housing rated to IP67. These controllers operate efficiently in temperatures ranging from -40°C to +70°C and do not require external cooling.

Specifications

Operating Voltage: 9 to 30 VDC
Operating Current: 13 Amp max continuous
Microprocessor: 16-bit at 40 MHz
Flash ROM: 254 Kbyte; SRAM: 256 Kbyte; EEPROM: 6200 bytes
Communication: Two ISO CAN 2.0B Interfaces supporting CANopen, J1939, or user-programmed protocols
Environmental Ratings: IP67 water resistance, vibration and shock resistant

Software and Tools
CoDeSys^TM is a development environment for PLCs, offering a simple approach to application development with features like multi-user operation and version management. Backbone Configuration Tool and Impulse Service Tool assist in configuring I/O pins and CAN communication.

Product Line

ECU-0710: Up to 20 inputs and 7 outputs, including PWM and digital drivers.
ECU-2415: Up to 39 inputs and 24 outputs, with PWM and digital high-side drivers.
ECU-2032: 52 inputs and 20 outputs, including PWM and digital drivers.
ECU-2820: 52 inputs and 28 outputs, with PWM and digital drivers.

Accessories

Shock Cover Kit: Protects connectors from impact and water spray.
Diagnostic Kit: For troubleshooting and system testing.
AmpSeal Connectors: Rugged connectors offering IP67 protection.

Conclusion
CoreTek^TM Controllers are versatile, reliable, and designed to meet the demands of mobile off-highway equipment applications. They offer flexible input/output configurations and are supported by robust software tools for easy programming and diagnostics.

ECU-2415 Machine Controller

Can handle up to 39 inputs and 24 outputs, with outputs capable of driving up to 3.0 Amps.
Supports Digital, Pulse, Current Measuring Feedback, and Analog inputs.
Pin assignments are detailed for four connectors, specifying input/output types and configurations.
Ordering information includes part numbers for the controller, connectors, and optional accessories.
Mounting instructions emphasize clearance for connector installation and protection from contaminants.

ECU-2032 Machine Controller

Supports up to 52 inputs and 20 outputs, with outputs capable of driving up to 3.0 Amps.
Features advanced electronic design for reliability and accuracy, with environmental ratings for temperature, water resistance, and shock.
Includes detailed pin assignments for three connectors, specifying input/output types and configurations.
Ordering information includes part numbers for the controller, connectors, and optional accessories.
Mounting instructions are similar to the ECU-2415, emphasizing protection from contaminants.

ECU-2820 Machine Controller

Handles up to 52 inputs and 28 outputs, with outputs capable of driving up to 3.0 Amps.
Designed for reliability in harsh environmental conditions, with similar ratings to the ECU-2032.
Pin assignments are provided for connectors, detailing input/output types and configurations.
Ordering information includes part numbers for the controller, connectors, and optional accessories.
Mounting instructions emphasize clearance and protection from contaminants.

Common Features

All models are designed to withstand real-world environmental demands and are fully sealed with cast-aluminum housing.
They feature diagnostic capabilities and do not require external cooling.
Software development is supported by CoDeSys programming tools.

Pin Configuration
The ECU-2820 features multiple pin connectors with various input/output functions. Key functions include digital I/P, PWM O/P, analog inputs, and current measuring feedback. Specific pins are designated for ground and power supply connections, with regulated power supplies provided at +12 VDC and +5 VDC.

Power Supply and Grounding
The controller requires a backup VSUPPLY ranging from +9 to 30 VDC. Ground connections are essential for stable operation, with multiple pins dedicated to grounding.

Mounting Instructions
The controller can be mounted on horizontal or vertical surfaces, with specific clearance requirements for connector installation. The document advises on mounting positions to prevent contamination.

Ordering Information
The document lists part numbers for the controller, connectors, sockets, and optional accessories like a shock cover kit and diagnostic kit. CoDeSys programming software and a USB-CAN adaptor are also available.

Compliance and Standards
HydraForce products comply with RoHS environmental requirements and OSHA standards, limiting hazardous materials. The company holds ISO 9001 and ISO 14001 certifications.

Contact Information
HydraForce has facilities in the USA, UK, China, India, and Korea, with contact details provided for each location.

Catalog excerpts

CoreTekTM Controllers Product Guide Complete technical information and New Products at www.hydraforce.com www.hydraforce.com 1

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Smart Design Starts with CoreTekTM Controllers HydraForce has introduced a new line of general-purpose programmable controllers that can be used as stand-alone controllers or integrated with other CAN networked devices. These controllers are designed to withstand the environmental demands of mobile off-highway equipment applications. They feature exible input and output conguration and are capable of driving up to 3.0 amps per output pin. All of the controllers are fully sealed within a compact cast aluminum housing. Operating temperature range is -40° to +70°C (-40° to 158°F) and no external...

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CoreTekTM Controllers Software TM CoDeSys or Controlled Development System is a complete development environment for PLCs. CoDeSys puts the powerful IEC language into the hands of the PLC programmer enabling a simple approach to application development. The editors and debugging functions are based on the proven development program environments of advanced programming languages (such as Visual C++). CoDeSys software is available as a free download from 3S Software: www.3s-software.com For a detailed overview of the functionality of CoDeSys visit: www.3s-software.com/index.shtml?en_ProductTour...

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CoreTekTM Controllers Product Line Model ECU-0710; Part No. 4000351 The ECU-0710 control can be set for up to 20 inputs, consisting of digital, pulse, current measuring feedback and analog. A total of seven outputs congurations can be set, including six PWM or digital high-side drivers and a single low-side driver. Max. I/O Count 6 2 2 3 6 1 20 Pulse Input Analog Input Current Feedback Model ECU-2415; Part No. 4000352 The ECU-2415 control can be set for as many as 39 digital, pulse, current measuring feedback and analog inputs along with 24 outputs consisting of up to 24 PWM or digital high-side...

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CoreTekTM Controllers Accessories Shock Cover Kit CoreTekTM control units are designed to endure harsh environmental conditions. However, when the control unit is mounted in a place where it might receive impact from falling items, someone stepping on it, or where it is exposed to possible water spray, a special shock cover can be used to protect connectors and wire attachment points. While the cover does not increase control unit’s IP classication, it will prevent any direct hits to the connectors. The shock cover is mounted on the control unit by using two special M6 bolts (included) that are...

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ELECTRONIC CONTROLS ECU-0710 Machine Controller DESCRIPTION The ECU-0710 Machine Control is a general-purpose programmable controller designed to withstand the real-world environmental demands of the off-highway mobile market. The ECU-0710 can be used as a stand-alone controller, or for integrating into a CAN network with other devices. Input conguration can be set for up to 20 inputs consisting of Digital, Pulse, Current Measuring Feedback and Analog inputs. Output conguration can be set for a total of 7 outputs consisting of up to 6 PWM or digital high-side drivers, and a single low-side driver....

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ECU-0710 Machine Controller DIMENSIONS and MOUNTING 1.66 42.1 All Dimensions for reference only. Digital Input/PWM Output/Digital Output Current Measuring Feedback Digital Input/PWM Output/Digital Output Digital Input/PWM Output/Digital Output Current Measuring Feedback Current Measuring Feedback Digital Input/PWM Output/Digital Output Digital Input/PWM Output/Digital Output Digital Input/PWM Output/Digital Output Digital Input/Analog Input Digital Input/Pulse Input, 2.2KΩ to +5VDC Digital Input/Pulse Input, 2.2KΩ to +5VDC Digital Input/Pulse Input, 10KΩ to GND Digital Input/Pulse Input, 10KΩ...

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ELECTRONIC CONTROLS ECU-2415 Machine Controller DESCRIPTION The ECU-2415 Machine Control is a general-purpose programmable controller designed to withstand the real-world environmental demands of the off-highway mobile market. The ECU-2415 can be used as a stand-alone controller, or for integrating into a CAN network with other devices. Input conguration can be set for up to 39 inputs consisting of Digital, Pulse, Current Measuring Feedback and Analog inputs. Output conguration can be set for a total of 24 outputs consisting of up to 24 PWM or digital high-side drivers. All outputs are capable...

Open the catalog to page 8

ECU-2415 Machine Controller PIN ASSIGNMENTS Digital I/P/ PWM O/P/ Digital O/P (no open detect.) Digital I/P/ PWM O/P/ Digital O/P (no open detect.) Current Measuring Feedback Current Measuring Feedback Current Measuring Feedback Current Measuring Feedback Digital I/P/ PWM O/P/ Digital O/P (open detect.) Digital I/P/ PWM O/P/ Digital O/P (open detect.) Digital I/P/ PWM O/P/ Digital O/P (no open detect.) Current Measuring Feedback Digital I/P/ PWM O/P/ Digital O/P (open detect.) Ground Digital I/P/ PWM O/P/ Digital O/P (open detect.) Current Measuring Feedback Digital I/P/ PWM O/P/ Digital O/P...

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ELECTRONIC CONTROLS ECU-2415 Machine Controller DIMENSIONS and MOUNTING Mounting on Horizontal Surface: Mounting on Vertical Surface: Mounting Surface Mounting Surface The mounting positions shown here will allow water or other potential contaminants to fall away from connectors. Allow 5 in./125 mm clearance from mounting surface for connector installation. For additional mounting information, consult the ECU-2415 Technical Ref. Manual. 1.75 1.30 44.5 33.1 All Dimensions or reference only. TO ORDER Controller: Model ECU-2415 Part No. 4000352 AmpSeal Connectors: 23-Pin Grey Part No. 4000361; 23-Pin...

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ELECTRONIC CONTROLS ECU-2032 Machine Controller DESCRIPTION The ECU-2032 Machine Control is a general-purpose programmable controller designed to withstand the real-world environmental demands of the off-highway mobile market. The ECU-2032 can be used as a stand-alone controller, or for integrating into a CAN network with other devices. Input conguration can be set for up to 52 inputs consisting of Digital, Pulse, Current Measuring Feedback and Analog inputs. Output conguration can be set for a total of 20 outputs consisting of up to 8 PWM or 20 digital high-side drivers. All outputs are capable...

Open the catalog to page 11

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