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THE HYCON SYSTEM

THE HYCON SYSTEM
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THE HYCON SYSTEM

Product catalog summary
Introduction
HYCON specializes in manufacturing robust and versatile hydraulic tools for professionals who demand high quality and performance. These tools are designed for challenging environments where other power sources may not be effective, such as concrete cutting, utility work, sewer sanitation, and underwater operations.
Product Range
The document details a variety of products including Power Packs, Breakers, Cut-off Saws, Ring Saws, Core Drills, Submersible Pumps, and Rock Drills. Each product is tailored to meet specific professional requirements, emphasizing durability and user-friendliness.
Power Packs
HYCON Power Packs are compact and portable, designed for extended operation with minimal maintenance. Available in gasoline, diesel, and electric models, they feature a closed hydraulic system and easy-to-clean components, compatible with all HYCON and HTMA-compliant tools.
Breakers
HYCON Breakers are recognized for their high performance and reliability, featuring a modular design with replaceable wear parts and anti-vibration handles for user comfort. They are ideal for demanding tasks like breaking concrete and asphalt.
Cut-off Saws
Available in four variants, HYCON Cut-off Saws are built for rugged use with a hydraulic direct drive motor, suitable for harsh conditions. They include safety features such as automatic cut-off if the disc jams.
Ring Saw
The HYCON Ring Saw is designed for cutting reinforced concrete up to 300 mm deep. It is compact, lightweight, and features a highly efficient hydraulic gear motor, compatible with the HYCON SawEZ rail system for precise cutting.
Technical Specifications
The document provides detailed technical specifications for each product category, including power output, flow rates, and operational features.
Conclusion
HYCON's hydraulic tools are crafted to meet the needs of professionals in demanding environments, focusing on quality, reliability, and ease of use, making them a preferred choice for contractors and rental businesses.
Overview
The document offers detailed specifications and features of various HYCON handheld hydraulic tools, including saws, core drills, submersible pumps, rock drills, and accessories, designed for heavy-duty construction tasks with high performance, durability, and operator safety.
Specifications and Features
  • Saws: Designed for underwater jobs with a cutting depth of up to 300 mm, featuring ergonomic design, low vibrations, and no exhaust gas emissions.
  • Core Drills: Usable handheld or mounted, drilling holes up to Ø350 mm in various materials, powered by a hydraulic solution for longevity and low service costs.
  • Submersible Pumps: Compact and powerful, capable of handling particle sizes up to 74 mm, suitable for flooded excavations and can run dry without damage.
  • Rock Drills: Models HRD30 and HRD28X are designed for tough drilling applications in granite and concrete, with the HRD28X suitable for underwater use.
Additional Features
  • Tools are designed with operator safety in mind, featuring ergonomic handles, low weight, and built-in safety mechanisms like hydraulic torque control.
  • Accessories include various chisels, diamond discs, and dust suppression kits, enhancing the versatility and functionality of the tools.
Technical Specifications Overview
  • General Specifications: Detailed specifications for various hydraulic tools including ring saws, cut-off saws, rock drills, core drills, and submersible pumps, covering weight, dimensions, oil flow, working and max pressure, rotation speed, sound power level, and vibration level.
  • Ring Saw: Features a blade diameter of 400 mm (16 inches) and a cutting depth of 300 mm (12 inches), operating with an oil flow of 30-40 LPM and a working pressure of 120 bar.
  • Accessories: Includes the SawEZ guide rail system for easy mounting of saws, with a standard rail length of 2000 mm and an effective cutting length of 1770 mm.
  • Rock Drills: Models HRD30 and HRD28X are highlighted, with specifications such as weight, dimensions, oil flow, and pressure ratings, accepting standard HEX rods and having a blow frequency of 40 Hz.
  • Submersible Pumps: Models HWP2, HWP3, and HWP4 are detailed with specifications on weight, dimensions, oil flow, max pressure, and maximum flow capacity, designed to handle solid particles of varying sizes.
Company Information
HYCON A/S is a Danish manufacturer specializing in hydraulic power tools. Established in 2002, the company emphasizes in-house engineering and quality control, with over 20 years of experience and more than 40,000 tools in operation globally.
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Catalog excerpts

THE HYCON SYSTEM-1

THE HYCON SYSTEM EXPLORE OUR FULL PRODUCT RANGE

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THE HYCON SYSTEM-2

POWERFUL, RELIABLE, AND VERSATILE. HYCON IS THE GO-TO SPECIALIST FOR PROFESSIONALS WHO BELIEVE IN THE POWER OF HYDRAULICS. HYCON is dedicated to empowering professionals who refuse to compromise on quality and performance. Through our unwavering commitment to delivering exceptional tools and unparalleled customer service, we are redefining industry standards and setting a benchmark for success. Our heavy-duty hydraulic tools are made for professionals who work where power and reliability prevail. From concrete cutting and utilities to sewer sanitation or underwater works. In these demanding environments...

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THE HYCON SYSTEM-3

HYCON POWER PACKS HANDHELD HYDRAULIC TOOLS HYCON POWER PACKS HANDHELD HYDRAULIC TOOLS HYCONPOWER PACKS Versatile, portable, and tougher than the rest! Unaffected by water and dust, the HYCON power packs operate in any environment. High performance in a compact design! The HYCON power packs are designed for professionals who expect maximum operating time, low maintenance costs, and durability. It's easily moved around on construction sites thanks to its wheels and handle bars - even in challenging terrains. The HYCON power packs are simple to operate, and given the right pressure, you can connect...

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THE HYCON SYSTEM-4

HYCON BREAKERS HANDHELD HYDRAULIC TOOLS HYCON BREAKERS HANDHELD HYDRAULIC TOOLS Steel casted handle with vulcanized rubber grips in ergonomic design Safety trigger HYCON anti-vibration handle is standard on all T-handles – reducing vibrations and the risk of developing white finger syndrome. Increased operator comfort means longer operation time Strong handle in one piece that cannot break – only two changeable springs Hydraulic oil provides continuous lubrication of internal parts for longer service life Long through hardened piston. Smooth surface treatment for long seal life HYCON PICK HAMMERS...

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THE HYCON SYSTEM-5

HYCON CUT-OFF SAWS HANDHELD HYDRAULIC TOOLS HYCON CUT-OFF SAWS HANDHELD HYDRAULIC TOOLS Well-balanced ergonomic front handle Adjustable blade guard Safety trigger with hydraulic quick-stop (8-9 sec.) function of blade rotation Heat-insulated handles and body for safe operator comfort Internal water flushing and hydraulic piping Clearly visible cutting face while working HYCON CUT-OFF SAWS The HYCON hydraulic cut-off saws are made for pro-cutters. Being unaffected by water, dust, and slurry, the tools are incredibly sturdy and will work even in the most demanding environments. The HYCON cut-off...

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THE HYCON SYSTEM-6

HYCON RING SAW HANDHELD HYDRAULIC TOOLS HYCON RING SAW HANDHELD HYDRAULIC TOOLS Blade guard Well balanced front handle Hand protected Water blade with excellent water distribution Integrated ASCO System – the saw automatically cuts off if the disc jams – no injury to the operator HYCON HYDRAULIC RING SAW Cutting for professionals. HYCON’s state-of-the-art ring saw is designed to get the toughest jobs done fast and easily. The HYCON handheld hydraulic ring saw will cut 300 mm reinforced concrete safely, fast, and anywhere. Compact in size and weighing only 10 kg, operators can easily handle and...

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THE HYCON SYSTEM-7

HYCON CORE DRILLS HANDHELD HYDRAULIC TOOLS HYCON CORE DRILLS HANDHELD HYDRAULIC TOOLS 60 mm round front mount into standard rigs Well-protected handle and trigger system for optimum operator safety Built-in hydraulic torque control with no operator kickback Accept standard dry and wet type core bits Included in delivery is a 1/2" BSPP male x 1-1/4 UNC male adaptor Front handle with 360-degree adjustment for safe operation in any work position HYCON CORE DRILLS Working unaffected by water, slurry, and dust, HYCON handheld hydraulic core drills get the job done anywhere – even underwater. HYCON...

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THE HYCON SYSTEM-8

HYCON SUBMERSIBLE PUMPS HANDHELD HYDRAULIC TOOLS HYCON SUBMERSIBLE PUMPS HANDHELD HYDRAULIC TOOLS Variable pump speed No priming is needed. A hydraulic direct drive motor means the pump can run dry without damage. Perfect for pumping tasks where the feed of water or sewer is not continuous Few wear parts – low maintenance costs Rugged construction for continuous operation Pumps water, sewer, and slurry with high capacity High-quality aluminum housing for lightweight and optimum pumping capacity. Steel cast impeller for long life Removable stainless steel inlet strainer with good inlet capacity...

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THE HYCON SYSTEM-9

HYCON ROCK DRILLS HANDHELD HYDRAULIC TOOLS HYCON ROCK DRILLS HANDHELD HYDRAULIC TOOLS Available with rigid handle for underwater use Vibration-reduced handle for better operator comfort Built-in well-known HYCON quality hydraulic motor for rotation of drill rod and compressor HYCON HANDHELD ROCK DRILLS Drilling for professionals. The HYCON solutions let you work fast in granite, reinforced granite or the like – even in difficult reachable places. hydraulic rock drill on the market. Drilling up to approx. 2.4 m, depending on hole diameter, this is your perfect partner for drilling anchor or splitting...

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THE HYCON SYSTEM-10

BREAKERSTECHNICAL SPECIFICATIONS Type (gasoline) HPP06 HPP09 HPP14 FLEX HPP18V FLEX HPP18V MULTIFLEX HPP23V FLEX HPP27V multiflex Engine gasolin Honda Honda Vanguard 14 Vanguard 18 Vanguard 18 Vanguard 23 Vanguard 27 Starter Recoil Recoil Recoil Recoil / Electric Recoil / Electric Recoil / Electric Electric Sound power level LWa [dB] 101 100 101 101 101 - - Type (electrical) hpp09e hppi8e (30 l) hppi8e (40 l) hpp18e flex cut hpp18 flex pump hpp18e flex remote Hydraulic oil tank capacity 9 / 2.3 11 / 2.9 Electrical motor Hoyer MS112 DM Motors DMA 132M Sound power level LWa [dB] 94 98 DM MOTORS...

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THE HYCON SYSTEM-11

Blade dimensions 0 [mm / inch] Cutting depth [mm / inch] Blade peripheral speed max [m/s / yard per second] Sound power level LWa [dB] Vibration level, 3 axis [m/s2] RING SAWTECHNICAL SPECIFICATIONS HRS400 Item no. 3030650 Blade dimensions 0 [mm / inch] 400/ 16 Cutting depth [mm / inch] 300 / 12 Blade peripheral speed max [m/s / yard per second] 49 / 54 Sound power level LWa [dB] 109 Vibration level, 3 axis [m/s2] < 2.5 PLEASE NOTE! Ring blade is not included. ACCESSORIES Diamond disc f/HCS14 Item no. 0 350 mm disc f/concrete 4020590 Diamond disc f/HCS16 Item no. 0 400 mm disc f/concrete 4030592...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.