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PRECISION SEALING SYSTEMS

PRECISION SEALING SYSTEMS
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PRECISION SEALING SYSTEMS

Product catalog summary
Definition and General Information
The document provides a comprehensive overview of O-Rings, highlighting their effectiveness, small space requirements, low cost, and symmetry. These features make them suitable for both static and dynamic applications across various temperatures and pressures. The importance of selecting the correct compound based on the fluid to seal, pressure, temperature, and application type is emphasized.
How Does an O-Ring Work?
O-Rings function by compressing against a seating surface under fluid pressure, acting as a wedge between contact surfaces. The document discusses the influence of compound characteristics such as compression set, hardness, temperature performance, and fluid type on the seal's function.
Recommendations for the Selection of Compounds
The selection of compounds is based on the type of elastomer, service pressure, and type of use. A chemical compatibility chart and details on the characteristics of various compounds are provided.
Types of O-Ring Installation
This section covers groove volume, seal deflection, groove width and depth, inside diameter, and cross-section diameter. Detailed instructions for different types of installations, including static, dynamic, low-speed rotary, and floating installations, are provided.
Recommendations for Assembly
Guidelines include chamfers, O-ring installation recommendations, automated installation, and lubrication and surface treatments. Following these recommendations ensures proper sealing and performance.
Storage and Preservation of O-Rings
Proper storage and preservation techniques are outlined to maintain the quality and performance of O-Rings over time.
General Quality
The document discusses general quality information, control characteristics, and surface finish requirements to ensure the reliability and effectiveness of O-Rings.
Four-Lips Seals and Bonded Seals
Sections cover four-lips seals and bonded seals, including their technical advantages, selection criteria, temperature range, dimensions, and types of assembly.
Commitment to Excellence
The document concludes with a commitment to excellence, highlighting the company's network of distributors and how to request products.
Specifications and Tolerances
For large diameters, the diametral clearance should not exceed 0.07/0.08 mm. In cases of extrusion risk, a harder rubber compound or an anti-extrusion washer is recommended.
Surface Finish
For static assemblies, a surface finish between 0.8 and 1.6 micrometres is sufficient. For high sealing with gases or high vacuum, a finish of 0.2 to 0.4 micrometres Ra is necessary.
Clearance and Extrusion
In static assemblies, clearance must align with operational pressures and rubber hardness. Rapid cycling and long strokes can lead to seal extrusion.
Groove Dimensions and Shape
Grooves are typically rectangular, with dimensions specified for each seal. Deviations may be considered to favor operational criteria like reduced assembly effort or low friction.
Anti-Extrusion Washer
Back-up rings made of PTFE increase seal life in high-pressure environments.
Dynamic Applications
For low-speed rotary applications, O-Rings are recommended for low-speed or oscillating movements.
Installation Recommendations
Ensure all components are clean before installation. Use blunt tools and avoid dusty environments.
Lubrication and Surface Treatments
Various treatments like Lubrifilm and Lubricoat are available to reduce assembly efforts and improve performance.
Storage and Preservation
Store O-Rings away from sunlight, heat sources, and aggressive vapors.
Quality Control
O-Rings undergo processes like molding, finishing, and verification to ensure conformity to customer requirements.
Dimensions and Installation
Pages 27 to 42 provide dimensions for O-Ring installation in bores, while pages 43 to 50 cover installation on pistons.
Specifications:
The document provides dimensions for grooves in bores or pistons suitable for various applications.
Procedures:
For installation inside the bore, the dimension H is calculated as H = E + 2G.
Norms and Standards:
The document references standards such as 48-550 and ISO 3601 (DIN).
Recommendations:
Dynamic O-rings should be made from rubbers with low volume variation in the presence of fluids.
Key Data from Tables:
The tables provide detailed dimensions for various cross-section diameters.
Important Notes:
Validation through testing is necessary due to the effects of temperature, pressure, and fluid type.
O-Rings Installed in Bores - Product Codes and Norms
Specifications: The document provides detailed specifications for O-rings installed in bores, including product codes and norms.
Procedures: Assembly in a two-part groove is recommended.
Norms and Recommendations: The document includes various norms such as AN 6227, BS standards, and ISO standards.
Data Summary: The document contains extensive tabular data listing O-ring sizes, product codes, and corresponding norms.
Stock Management: All coded parts are managed in stock, ensuring availability for various applications.
Critical Information: The document stresses the importance of using the recommended sizes for dynamic applications.
Temperature Range: Operational conditions such as temperature, pressure, and friction can significantly affect the aggressiveness of fluids in contact with seals.
Dimensions and Groove Sizes: Before selecting a four-lips seal, it is advised to refer to dimension charts and consider working conditions.
Types of Assembly: Static applications require trapezoidal grooves, while dynamic applications need perfectly smooth rectangular grooves.
Surface Condition and Protection: The surface condition affects wear and seal longevity.
Reciprocating Applications: For medium and high pressures, it is preferable for the same side of the seal to receive pressure.
Rotary Applications: The seal should be fitted to the fixed part, with peripheral compression close to 5%.
Extrusion: This phenomenon can occur due to excessive tolerances, operating pressures, and rubber compression set.
Dimension Tables: Detailed tables provide specifications for fitting seals in pistons and cylinders.
Specifications:
The document provides detailed specifications for seals used in pistons and cylinders.
Procedures:
The document outlines the importance of correct torque loading during assembly.
Standards and Materials:
The document lists various materials and their specifications for metal washers used in bonded seals.
Recommendations:
It is recommended to conduct tests under operational conditions to assess the aggressiveness of fluids in contact with the seals.
Key Features of Bonded Seals:
The bonded seal is described as a metal washer with a vulcanized rubber ring.
Torque Loading Table:
A table is provided with torque requirements for different thread sizes.
Material and Surface Treatment Options:
Various materials and surface treatments are available for the metal washers.
Rubber Compounds:
Four standard rubber compounds are available for various applications.
Specifications of Standard Rubbers:
The document provides detailed specifications for each rubber type.
Bonded Seals:
The catalogue lists dimensions and specifications for various bonded seals.
Special Bonded Seals:
Hutchinson Precision Sealing offers a range of sealing solutions.
Global Presence:
Hutchinson has subsidiaries and distributors worldwide.
Requesting Products:
To request a product, customers should provide the six-digit article code for standard items.
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Catalog excerpts

PRECISION SEALING SYSTEMS-2

CATALOGUE Precision Sealing In-house Manufacturing, Authentic Sealing

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PRECISION SEALING SYSTEMS-3

2 - HOW DOES AN O-RING WORK? 7 2.1 - Operational Principle of the O-Ring 7 2.2 - Influence Of Compound Characteristics 2.2.4 - The impact of fluid type 8 3.1 - Standard compounds in stock 9 3.4 - Chemical compatibility table 14 4 - TYPES OF O-RING INSTALLATION 18 4.3 - Groove width and depth 18 4.4 - Inside diameter of the seal 18 5.1.1 - Groove dimensions and shape 20 with reciprocating movement 22 5.2.1 - Groove dimensions and shape 22 5.3 - Low speed rotary applications 23 6.2 - O-ring installation recommendations 24 6.4 - O-ring lubrication and surface treatments 25 7 - STORAGE AND PRESERVATION...

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PRECISION SEALING SYSTEMS-4

2.2 - Reduced starting torque 58 2.4 - Reduced residual film 58 2.7 - Position of the land area 59 3 - SELECTION OF FOUR-UPS SEALS 59 3.2 - Standard compounds for four-lips seals 60 1.1 - Auto-centralising bonded seal 76 FOR SELECTING BONDED SEALS 78 5 - DIMENSIONS & GROOVE SIZES 63 6.5 - Surface condition and protection 64 non self-centralising bonded seals 82 - DESIGNER 5 MANUFACTURER 4 . A BRQAD NETWORK OF DISTRIBUTORS OF YOUR FUTURE SEALING SOLUTIONS 84 We advise you to carefully read the recommendations for assembly set out in this catalogue. Our technical services are at your disposal for...

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PRECISION SEALING SYSTEMS-6

In-house Manufacturing, Authentic Sealing Precision Sealing

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PRECISION SEALING SYSTEMS-7

1 - DEFINITION - GENERAL INFORMATION 1.1 - O-Rings The “O-Ring” seal is a circular ring with a round cross-section It is the simplest of sealing systems, combining: - maximum effectiveness,  - small space requirements, - low cost and - complete symmetry, reducing the risk of incorrect installation. The O-Ring may be used: - in either static or dynamic applications (low speed rotation or oscillating movement) - for applications ranging from cryogenics to high temperatures. - at pressures ranging from High Vacuum up to 2,000 bars. In order to make the best possible use of the sealing characteristics...

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PRECISION SEALING SYSTEMS-8

2 - HOW DOES AN O-RING WORK? 2.1 - OPERATIONAL PRINCIPLE OF THE O-RING When an O-Ring fitted into a groove is subject to the pressure of a fluid, it compresses itself against the seating surface that is located on the opposite side of the source of pressure. The seal acts as a wedge in the angle that exists between contact surfaces a and b. The seal is usually fitted in its groove with an initial deflection (the depth of the groove is smaller than the cross-section diameter of the seal). The contact forces caused by the change in the seal's shape make it possible to maintain the seal's effectiveness...

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PRECISION SEALING SYSTEMS-9

2.2.3 - TEMPERATURE-RELATED BEHAVIOUR • LOW TEMPERATURES At low temperatures, a slight contraction of the rubber, in combination with hardening, may cause leakage in a system. Compared to metals, rubber compounds have a high thermal expansion coefficient. These phenomena should particularly be taken into account when gasses are involved and when the initial deflection of the components is low. N.B: The hardening of rubber compounds in low temperatures is a reversible phenomenon. In other words, the rubber fully regains its initial characteristics when the temperature increases again. If the swelling...

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PRECISION SEALING SYSTEMS-10

3 - RECOMMENDATIONS FOR THE SELECTION OF COMPOUNDS The compound should be chosen according to the following information : a) For the type of elastomer: b) For hardness - service pressure  - type of use - nature of the fluid(s) in contact  - temperatures in continuous and peak service (at seal level) - nature of the materials in contact 3.1 - STANDARD COMPOUNDS IN STOCK Four compounds are selected as standard for most applications. Nitrile (NBR) hardness 70 PB 701 Nitrile (NBR) hardness 80 PC 851 Ethylene Propylene (EPDM) hardness 85 EP 851 Fluorocarbon (FKM) hardness 80 DF 801 The majority of...

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PRECISION SEALING SYSTEMS-11

3.3 - USER GUIDE APPLICATION TYPE •  ydraulic and H pneumatic GENERAL CHARACTERISTICS OF THE RUBBER Good resistance to -  mineral oils -  domestic gas -  water up to 70° C -  fuels -  aliphatic solvents Poor resistance to - atmospheric agents -  acids -  brake fluids HARDNESS IRHD Black Black •  ineral oil and fuel M circuits Good mechanical characteristics NBR (PVC) •  alves and fittings V hot water •  oolant C circuit Same as Nitrile Higher resistance to fuels EPDM (Ethylene Propylene) Very good resistance to: -  ater, steam and water-based soluw tions in general -  synthetic brake fluids - ...

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PRECISION SEALING SYSTEMS-13

APPLICATION TYPE •  ower P steering •  ir conditioning A GENERAL CHARACTERISTICS OF THE RUBBER ELASTOMER HNBR (Hydrogenated nitrile) Good resistance to -  aggressive mineral oils -  atmospheric agents -  water, steam -  diluted bases Poor resistance to -  fuels -  brake fluids HARDNESS IRHD Self-lubricating - Improved resistance to oils Improved resistance to oils Very good mechanical characteristics Resistance to abrasion HNBR 70 according to standard NFT 47503 Self-lubricating - Improved resistance to oils 9DT1889 •  Steam •  Hard vacuum Very good resistance to: -  water and steam -  atmospheric...

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PRECISION SEALING SYSTEMS-14

3 DH 710 A26 B16 EO16 EO36 hardness 75 Z1 = tensile strength of 18 MPa min. according to ASTM D412 Z2 = not brittle after 3min at –40°C according to ASTM D 2137 3 DH 710 A26 B16 EO16 EO36 hardness 75 4 DH 820 A26 B16 EO16 EO36 Z1 Z2 Z1 = tensile strength of 20 MPa min. according to ASTM D412 Z2 = not brittle after 3min at –40°C according to ASTM D 2137 3 DH 920 A26 B16 EO16 EO36 Z1 Z2 Z1 = not brittle after 3min at –40°C according to ASTM D 2137 Z2 = Variation in volume after immersion in IRM 903 oil according to ASTM D471: +10% Max. 2 DA 710 A26 B36 ASTM D 2000 4 DH 614 B36 EO16 EO36 3 DH 710...

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PRECISION SEALING SYSTEMS-15

3.4 - CHEMICAL COMPATIBILITY TABLE REMARKS Please note that operational conditions (temperature, pressure, friction, etc...), as well as combinations of several substances can modify, sometimes to a great extent, the aggressiveness of the fluids which are in contact with the seals. It is therefore recommended that tests be conducted before a final selection is made. (FOOD GRADE): Chemical substances whose name is followed by: “(food grade)” are those in contact with which it may be necessary to use a compound effectively meeting the "food grade" criteria. Please consult our services for applications...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.