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UltraSync Hot Runner Technology

UltraSync Hot Runner Technology

UltraSync Hot Runner Technology

Product catalog summary
Overview of UltraSync Technology
Husky UltraSync™ technology enhances injection molding consistency by ensuring precise stem closing, reducing process variation. It offers electric, hydraulic, and pneumatic options for 100% synchronization of valve stems, making it suitable for various applications, including clean room environments.

Specifications and Options
  • UltraSync-E: Electric option ideal for clean rooms, integrates with Husky Altanium® controllers, and allows easy maintenance with quick stem exchange.
  • UltraSync-H: Hydraulic option with adjustable stem force and speed, suitable for smaller mold bases.
  • UltraSync-P: Pneumatic option for clean room compatibility, offering increased stem force and accurate plate position monitoring.

Key Features and Benefits
  • 100% gate synchronization for consistent part quality.
  • Optimized stem force for excellent gate vestige.
  • Minimized pitch spacing and improved reliability.
  • Applicable for molds with up to 192 drops.
  • Easy setup and operation with integrated safety features.

Unique and Patented Features
  • Shear pin design to prevent damage from excessive force.
  • Maintenance position for easy valve stem access.
  • Integrated servo control with safety features in Altanium controllers.

Applications and Suitability
UltraSync technology is available with Ultra 350, Ultra 500, and Ultra 750 valve gate hot runner nozzles, supporting a wide range of melt channel sizes and gating options. It is particularly effective for high precision molding of small parts with less than one gram part weight.

Contact Information
For more information, contact Husky Injection Molding Systems at their head office in Canada or regional offices in China and Luxembourg.
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Catalog excerpts

UltraSync Hot Runner Technology-1

UltraSync Hot Runner Technology Consistent part filling, excellent gate quality and close nozzle spacing Benefits • 100% gate open and close synchronization from cavity-to-cavity • Improves system balance • Optimized stem force to achieve excellent gate vestige • 100% repeatability from shot- to-shot • Minimized pitch spacing • Improved reliability andreduced wear • Applicable for low and high cavitation molds up to 192 drops Features • Plate actuation • Sophisticated alignment components minimize wear • Easy set-up and operation • Stem position monitoring • Simple integration in mold design • Profiled stem movement • Individual cavity shut down • Safety features to avoid gate damage Husky UltraSync™ technology offers repeatable shot-to-shot and part-to-part consistency through precise stem closing, helping remove variation from the injection molding process. The precision of UltraSync technology is achieved by using either an electric servo motor option, hydraulic cylinder option or pneumatic cylinder option that moves the valve stems with 100% synchronization. In combination with its servo motor the electric option (UltraSync-E) is ideally suited for clean room applications and all electric machines. If the servo motor is used, the set-up screen is conveniently integrated into a Husky Altanium® temperature controller. Electric, hydraulic and pneumatic options are configured to provide optimized force for excellent gate quality. The plate actuation mechanism is built for reliability and limited wear. Ball and linear bearings ensure longevity. Accessibility to perform routine maintenance tasks is simple and easy. For example, stems on the UltraSync-E can be exchanged in the machine in under five minutes. UltraSync technology is available with Ultra 350, Ultra 500 and Ultra 750 valve gate hot runner nozzles. A wide range of melt channel sizes and gating options ensures that the system is optimized for your specific resin and application. UltraSync technology allows for a minimum nozzle spacing of 18 mm (0.71”) with Ultra 350 nozzles and is an ideal solution for the high precision molding of small parts with less than one gram part weight.

 Open the catalog to page 1
UltraSync Hot Runner Technology-2

UltraSync technology has unique and patented features making this the best choice for customers considering plate actuation: • Patent pending shear pin design disengages the stem if too much force is applied in the gate area • Patent pending maintenance position for easy access to the valve stems in the machine • Integration of the servo control into a Husky Altanium controller not only allows for one operator screen instead of two, but also contains a safety feature that prevents the servo from moving unless the system is at operating temperature UltraSync-E Electric plate actuation solution...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.