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Ultra SideGate

Ultra SideGate

Ultra SideGate

Product catalog summary
Overview
Husky's Ultra SideGate™ nozzle is designed for horizontal side-gating, offering molders the ability to gate parts that are not suitable for regular nozzles. This method enhances productivity without compromising gate quality and eliminates the need for cold runners. It is particularly beneficial for deep draw parts like pipettes and syringe barrels, especially in medical applications where quality and gate vestige are crucial.
Key Benefits
  • Exceptional gate quality with minimal vestige (~0.05mm).
  • Design flexibility to accommodate various molding needs.
  • Supports high cavity molds while maintaining a compact mold base.
  • Quick and easy installation and maintenance.
  • Single-piece cavity design to prevent misalignment and improve cooling.
Features
  • Available in one, two, or four tip configurations.
  • Tip-to-tip spacing as small as 55 mm.
  • Small nozzle housing area for improved cooling and reduced cycle times.
  • Compatible with a wide range of resins, including challenging ones like polycarbonate.
  • Easy access to individual tips without disassembling the entire drop.
Technical Specifications
  • Resins: PP, PE, POM, PC, ABS, and others.
  • Injection pressure: 26Kpsi.
  • Throughput range: 1 g/s to 15 g/s.
  • L dimension: 50.8 mm – 101.6 mm (most common), up to 203 mm maximum.
  • Pitch spacing tip-to-tip: 55 mm.
  • Part size range: 0.3 – 4.0 grams.
  • Cavities per drop: 1, 2, or 4.
Additional Advantages
  • Smaller footprint allows for more parts in a smaller machine.
  • Leak-proof operation ensured by UltraSeal® technology.
  • Simplified maintenance with easy access to nozzle tips.
  • No additional steps required for start-up, shut down, or restarts.
Conclusion
The Ultra SideGate nozzle provides a robust solution for direct gating in demanding applications, offering high-quality results, flexibility, and ease of use, making it an ideal choice for medical and other precision molding applications.
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Catalog excerpts

Ultra SideGate-1

Ultra SideGate Direct side-gating made easy Ultra SideGate for direct gating demanding applications Benefits • Exceptional gate quality with almost zero vestige • Maximum design flexibility to fit a range of molding and application needs • Maximum number of cavitations while still maintaining a small footprint • Quick and easy installation and maintenance • No additional steps or requirements for start up, shut down, or restarts • Allows for single-piece cavity design Features • One, two or four tip configuration • Tip-to-tip spacing as small as 55 mm • Small nozzle housing area • Performs at the same high level with a wide variety of resins • Easy access to individual tips without the need to disassemble the entire drop • Same ease-of-use as standard Ultra nozzles Husky's Ultra SideGate™ nozzle offers molders the opportunity to horizontally direct gate parts that cannot be effectively gated with a regular nozzle. This direct sidegating method allows for high productivity without sacrificing gate quality, while also eliminating the need for cold runners. Ultra SideGate is an ideal solution for deep draw parts such as pipettes, syringe barrels and other smaller parts, particularly medical applications where quality and gate vestige are critical. By direct gating parts with Ultra SideGate, molders can achieve resin savings, faster cycle times and performance across a wider temperature range. Ultra SideGate also allows for high cavity molds while maintaining a small mold base. Exceptional Quality Gate quality and vestige are critical factors in medical applications. Ultra SideGate offers exceptional gate quality with no smear and almost zero vestige (~0.05mm). Because split cavity designs are subject to misalignment occurring over time resulting in witness lines on finished parts, Ultra SideGate allows for single-piece cavity design to eliminate the possibility of misalignment, resulting in more consistent, high quality parts. The single-piece cavity design also results in improved cooling.

 Open the catalog to page 1
Ultra SideGate-2

Easy installation and in-mold accessibility Smaller Footprint Ultra SideGate offers tip-to-tip spacing as small as 55mm and reduced nozzle housing area compared to competitive designs. This allows for improved cooling, reducing cycle times. The additional steel support also results in increased mold integrity and the smaller footprint allows molders to maximize the number of parts in a smaller machine. Easy integration The unique design of Ultra SideGate eliminates the need for split cavities. The result is a hot runner solution that mold makers can more easily integrate into cold halves. Simplified...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.