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Ultra Helix TM Valve Gate

Ultra Helix TM Valve Gate

Ultra Helix TM Valve Gate

Product catalog summary
Introduction
The Ultra Helix™ Valve Gate is a cutting-edge technology in valve gate systems, offering exceptional gate quality and longevity. It is designed to provide consistent performance over millions of cycles, suitable for both engineering and commodity resins.

Key Features
  • Exceptional gate quality from start-up.
  • Long-lasting gate life, enduring millions of cycles.
  • Industry-leading thermal consistency.
  • Continuous stem guidance ensuring concentricity with the gate hole, reducing mechanical wear.
  • Cost-effective mold integration.

Innovative Design
The Ultra Helix™ nozzles are developed using a first-principles approach to minimize gate vestige. The design ensures:
  • Guaranteed stem to gate orifice concentricity.
  • Consistent thermal profile for outstanding cavity balance and wide processing windows.
  • Simplified machining for mold integration, saving time and costs.

Heater Design
The innovative heater design combines the performance of an integrated heater with the maintainability of a removable heater, ensuring consistent performance and reducing balance changes when replacing a heater.

Compatibility with UltraSync-E™
Combining Ultra Helix™ with UltraSync-E™ servo valve stem actuation enhances mold performance, allowing over five million cycles without part replacement and reducing energy costs by eliminating compressed air usage.

Technical Specifications
  • Tip outside diameter: 3 mm.
  • Nozzle throughput: Ultra Helix 350 (5–20 g/s), Ultra Helix 500 (10–20 g/s), Ultra Helix 750 (50–250 g/s).

Benefits
  • Small footprint for a wide range of parts.
  • High concentricity for superior gate quality.
  • Minimized visual impact on part surface.
  • Retrofitable with existing systems, reducing mechanical wear.

Conclusion
The Ultra Helix™ Valve Gate represents a significant advancement in valve gate technology, offering unmatched performance, reliability, and cost-effectiveness for injection molding applications.
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Catalog excerpts

Ultra Helix TM Valve Gate-1

Ultra Helix Valve Gate TM Simply incredible gate quality and gate life FEATURES: • Incredible gate quality at start-up • Gate life lasts for millions of cycles • Industry-leading thermal consistency • Continuous stem guidance • Guaranteed stem concentricity with gate hole virtually eliminates mechanical wear • Reduced cost of mold integration • Suitable for engineering and commodity resins Our new Ultra Helix™ nozzles are a giant leap forward in valve gate technology. With advanced manufacturing capabilities and unique patented designs, it is now possible to direct gate parts with gate vestige so clean it is nearly unmeasurable. The incredible gate quality will be noticeable from the moment you start up the system and you can rely on that level of performance for millions of cycles­­ —in many cases for the life of the mold. A New Approach to Valve-Gating Our Ultra Helix™ nozzles were designed using a first-principles approach to understand exactly how gate vestige is formed. This insight, combined with advanced manufacturing technologies, resulted in a revolutionary valve gate that incorporated novel, advanced manufacturing technologies, resulting in a valve gate that: • Guarantees stem to gate orifice concentricity, virtually eliminating mechanical wear on these components • Provides an incredibly consistent thermal profile, which results in outstanding cavity balance performance and very wide processing windows • Simplifies machining for mold integration, saving mold makers time and money and shortening molders validation times Ultra Helix™ also incorporates an innovative heater design that provides the performance of an integrated heater with the maintainability benefits of Husky’s removable heater. The consistency and performance of these heaters decouples short shot balance from nozzle heater performance, reducing the potential for balance changes when replacing a heater.

 Open the catalog to page 1
Ultra Helix TM Valve Gate-2

Small footprint enables tip to fit on a wide range of parts Fits current Ultra gate detail Retrofitable with existing cold halves All critical gate geometry is contained in the tip Best possible concentricity between valve stem and gate for the highest gate quality High toleranced continuous guidance Virtually eliminates mechanical wear by keeping stem centered on gate Tip contouring and texturing are possible Minimize visual impact of witness on part surface This improved drop-to-drop balance provides unmatched thermal consistency and can significantly reduce mold qualification time and cost....

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.