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Machine Audits

Machine Audits

Machine Audits

Product catalog summary
Overview: The document outlines the benefits and features of Husky's machine audit services, which are designed to optimize the performance of injection molding machines, particularly those over three years old. The audits help identify performance gaps and recommend actions to restore machines to their original condition.
Benefits:
  • Understanding performance gaps and potential solutions through audits.
  • Optimizing performance by implementing audit recommendations.
  • Maintaining optimum performance through planned maintenance.
Features:
  • Targeted at machines older than three years.
  • Includes safety audit checkpoints, energy utilization measurement, and oil contamination analysis.
  • Provides recommended actions to restore machines to as-shipped condition.
Machine Audits: Husky experts collaborate with customers to resolve equipment performance issues. The audit includes a technical evaluation and predictive analysis to detect potential failure sources affecting machine reliability. Performance data and other relevant information are gathered before the audit, and any previous upgrades are reviewed.
Performance Analysis: Studies indicate that without proper maintenance, injection molding machines degrade by an average of 17% over ten years. The audit program identifies these gaps and suggests actions to make older machines perform like new.
Audit Summary Report: After the audit, a comprehensive report is provided, including:
  • A summary of system issues and findings.
  • Recommendations for immediate, medium, and long-term solutions.
  • Cost evaluation for corrective actions and improvement opportunities.
  • A risk assessment chart detailing safety, downtime, and performance risks.
Who Should Have Machines Audited: Machines over three years old or those not maintained according to standards should be audited to ensure optimal performance.
Audit Checkpoints: Each checkpoint is rated as pass, fail, or not applicable, with supporting images included in the report. Checkpoints cover safety issues, system inspections, control measurements, energy consumption, oil contamination, and more.
Post-Visit Reporting: Findings are presented in an audit checklist and a system performance analysis report, providing valuable insights to maintain productivity.
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Catalog excerpts

Machine Audits-1

Machine Audits On-site expert performance analysis with recommended actions Husky experts work with customers to identify and resolve equipment performance issues. Benefits • Husky machine audits help understand performance gaps and potential solutions • Implementation of audit recommendations optimize performance • Planned maintenance to maintain optimum performance Features • Ideal for machines more than 3 years old • Safety audit check points • Energy utilization measurement • Oil contamination measurement and analysis • Recommended actions to help restore machine to as-shipped condition Studies of hundreds of machine audits have shown that if not properly maintained the performance of injection molding machines degrades over time. Our analysis has shown that over the course of a 10 year period, performance degradation averages 17%. The Husky® machine audit program identifies performance gaps and recommends courses of action to make a customer’s older machine perform like new again. Husky machine audit Machine audits are a valuable way for customers to understand if their injection molding machines are running at peak performance. This is achieved by performing a gap analysis, which helps to define recommended actions that will restore machinery back to its as-shipped condition. The audit consists of a technical evaluation and a predictive audit to detect possible failure sources that can affect machine reliability. This is an opportunity for customers to gain insight into factors that may be affecting overall productivity targets. Prior to visiting the customer, performance data and other information, such as safety and service bulletins, are gathered and call logs are reviewed. Any previously recommended upgrades or enhancements are examined to see what may have already been implemented. In addition, model and serial numbers for the machine are required, allowing us to fully research any customizations in advance.

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Machine Audits-2

Summary list of audit check points Each audit check point is rated on a scale of pass, fail, not applicable. In many categories the technician will take photographs, applicable screen shots or other images that will be included in the report to support the written documentation. Check points range from safety focused elements to specific measurements of the machine for energy utilization and oil contamination. Audit checkpoints include: • Safety issues (verification of safety interlocks, all applicable safety bulletins examined) • System visual inspection (hydraulic/water/ air leakage, hoses,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.