Advanced Materials BUILD PERFORMANCE WITH GREAT CONFIDENCE Insulating Resin Systems for Electric Vehicles
12Pages

Advanced Materials BUILD PERFORMANCE WITH GREAT CONFIDENCE Insulating Resin Systems for Electric Vehicles Our leading expertise, broad product range and unique simulation capabilities can improve endurance of the electrified powertrain by up to 50%.

DEVELOP NEXT GENERATION VEHICLES FOR GENERATIONS TO COME 2

New mobility concepts and innovations are emerging With countless successful projects completed for at a rapid pace, bringing with it a number of new customers worldwide, we understand the value of challenges for the automotive industry, such as motor dedicated support. Our specialist teams know exactly and battery reliability and longevity. how to help you create outstanding results by providing technical expertise at every stage of your manufacturing At the heart of an electric vehicle, flawless electrical insulation and physical protection of the electrical and electronic components are...

BUILD CERTAINTY INTO YOUR PROCESS Our goal is to bring your ideas to life. No matter how complex or challenging, our experts are ready to help realize your development ambitions. However, creating new and holistic solutions is not a simple process, which is why we deliver a proven approach that takes the guesswork out of trials and ensures a faster and more cost-effective route to market. Over 90% project success rate in simulation predictions Minimize trial and error with our unique simulation capabilities Applications of our resin systems on manufacturing lines are supported by...

UP TO 80% CONVERSION FROM IDEA TO MARKET Supported by strong processing and material selection Huntsman’s expertise can simulate all the processes expertise, our simulation and applications know-how used for production of the electrical and electronic contribute to a significant reduction in the number components. We maintain an extensive database that of trials needed for product qualification. They make supports the development of a number of internal possible the preselection of resin system, to evaluate simulations. Additionally we can leverage these data various process scenarios for...

QUALITY ISN'T JUST A DRIVER IT'S A PROCESS YOUR PROCESS IS COVERED The main components of electric vehicles, including stators and rotors, will operate in harsh environments. Longer product lifetime and better performance are possible with proper thermal management, electrical insulation and protection. An appropriate application process can be decisive for meeting these requirements. Our unique process expertise not only gives you greater confidence when developing new products with specific performance characteristics, it also means we can support you in other key areas. These include...

We continuously study and improve our resin systems to deliver fast curing cycles that meet the most challenging productivity targets in serial production. VACUUM CASTING TRICKLE AND ROLL DIP IMPREGNATION AUTOMATIC PRESSURE GELATION (APG) Huntsman offers innovative one-component, high glass The APG process features short cycle times and is transition, VOC-free and CMR label-free* epoxy resins, well-suited to fully automated production. It delivers specially optimized for reaching high filling factor, which uniform product quality thanks to constant reactivity, is fundamental in high-voltage...

IMPACT YOUR MARKET NOT YOUR ENVIRONMENT 50% 160x Latest life cycle analysis indicates that electrical vehicles will save between 20% and 80% of CO2 emissions compared to combustion counterparts, depending on the reliability and lifetime of the electrical motor. Huntsman’s advanced insulating materials solutions are regarded as an enabler for a more sustainable and reliable, high performance e-motor. Preventing partial-discharge and reducing the peak temperature will double engine lifetime and reduce CO2 emissions leading to 160x return on invested carbon. 8 Increase the motor lifetime by up...

ENCAPSULATING ROTOR FOR A MAGNETLESS MOTOR CONCEPT Ensure long-term protection of coils with advanced epoxy based polymers Currently manufactured high power density motors are based on the use of a permanent magnet that requires up to 2 kg of rare earth metals as a raw material. The severe environmental impact of rare earth metal mining is a global concern because of the significant ratio of waste to output that includes radioactive waste. In addition, the supply of rare earth metals is largely from regions that are facing increased supply pressure. Consequently, the magnet-less motor...

INSULATION RESIN SYSTEMS FOR STATORS AND ROTORS FOR ELECTRIC MOTORS Encapsulant for rotor Glass transition temperature (Tg) Glass transition temperature (Tg) Glass transition temperature (Tg) Thermal conductivity Thermal conductivity Thermal conductivity • Vacuum / Atmospheric Pressure Casting • Vacuum Automated Pressure Gelation • Vacuum / Atmospheric Pressure Casting • Vacuum Automated Pressure Gelation • Filament winding Developed for rotor potting. Very low CTE, highest modulus and strength between -40°C and + 180°C. Very good intra-coil impregnation, high Tg. Outstanding resistance at...

INSULATION RESIN SYSTEMS FOR BATTERY AND POWER ELECTRONICS Encapsulant for power electronics Encapsulant for power electronics Encapsulant for power electronics Glass transition temperature (Tg) Glass transition temperature (Tg) Glass transition temperature (Tg) Thermal conductivity Thermal conductivity Thermal conductivity • Vacuum Casting • Vacuum Automated Pressure Gelation • Vacuum Casting • Vacuum Automated Pressure Gelation • Vacuum Casting • Vacuum Automated Pressure Gelation Superior flow and gap filling capabilities enabling fast processing times. High Tg enabling low thermal...

Huntsman Advanced Materials At Huntsman Advanced Materials, we make things possible. Serving many of the world’s leading businesses across virtually every industry, we enable greater innovation, performance and sustainability to address global engineering challenges and contribute towards a better quality of life. For more information www.huntsman.com/advanced_materials advanced_materials@huntsman.com Our capabilities in high-performance adhesives and composites, delivered by more than 1600 associates, support over 2000 global customers with innovative, tailor-made solutions and more than...