Universal Joints

Universal Joints
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Universal Joints

Product catalog summary
Basic Principles
Universal joints (U/J's) are used to transmit rotation between misaligned shafts, operating at larger angles than misalignment couplers. They are often used in pairs to accommodate lateral displacement and are categorized into constant velocity and non-constant velocity types. This document focuses on non-constant velocity joints, which cause output velocity fluctuations based on the operating angle.
Application
U/J's transmit rotation through offsets, requiring precise installation to ensure shaft center lines converge at the joint's fulcrum. Typically, pairs of U/J's are used to achieve constant velocity output and accommodate lateral displacement. Telescopic drive shafts with U/J's are common in vehicles and machinery where the distance between U/J centers changes.
Selection
U/J's are selected based on torque, speed, and operating angle. High speeds and angles require U/J's with roller bearings, while plain bearings are suitable for lower speeds. Regular lubrication is essential for longevity, and protective gaiters are recommended to prevent contamination.
Features
Huco universal joints are available in various sizes and types, including plain bearing and needle roller types. They can be customized with different bore shapes and quick-release collars. Specific types like TL, TS, and TR are detailed, each suited for different speed and load conditions.
Lubrication
Regular lubrication is crucial for extending U/J life. Gaiters are recommended to maintain lubrication and protect against environmental factors. The joints are suitable for various mechanical applications, with speed limits specified for different types.
Overview
The document provides detailed specifications and performance data for various types of steel universal joints, including T Series, H Series, and miniature joints. It includes information on standard bored joints with needle roller bearings and plain bearings, as well as guidelines for selecting the appropriate joint size based on application requirements.
Specifications
The document lists various universal joint types, including TR, TS, HS, and HE, with details on bore sizes, dimensions, and static torque at break. It also provides order codes for different configurations, including unbored versions.
Performance Data
Performance charts and nomograms are provided to help determine the maximum dynamic moment for each joint size. The document outlines the maximum working angles and speeds for different joint types, with specific limits for single and double joints.
Selection Guidelines
The document includes detailed instructions for selecting the correct joint size based on torque, speed of rotation, and working angle. It provides correction factors for different working angles and load conditions, and examples to illustrate the selection process.
Operating Conditions
Service factors for different load types and operating hours are provided to ensure the joints are used within safe limits. The document emphasizes the importance of lubrication and the use of gaiters for plain bearing joints.
Additional Features
The document mentions the availability of special order options, including keywayed and square bores, and telescopic drive shaft assemblies. It also provides contact information for technical sales support.
Specifications
The document outlines specifications for universal joints and telescopic drive shafts. It includes details on bore types such as Plain Bore, Keywayed Bore, Square Bore, and Hex Bore, with dimensions specified only if necessary. The standard for bore details is BS 4235 Part 1. Keyways are spaced at 90° or in line unless otherwise requested.
Procedures
For quotations, users are instructed to fill out a photocopy of the page with relevant details and attach a company letterhead. Separate photocopies should be used for each component.
Norms and Standards
The document adheres to BS 4235 Part 1 for bore specifications. Keyways are spaced at 90° or 180° depending on the specification.
Recommendations
Users are advised to specify dimensions only when absolutely necessary and to use separate photocopies for each component to ensure clarity and accuracy in orders.
Key Data
- Overall length and half-length dimensions are specified as L1 and L7.
- Bore depth is indicated as L2.
- Minimum and maximum retracted lengths for telescopic shafts are V and V1.
- Cross hole positions and tapped hole positions are specified for customization.
Critical Information
Ensure all relevant details are entered accurately for quotations. The document emphasizes the importance of using the correct standards and spacing for keyways to ensure compatibility and functionality.
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Catalog excerpts

Universal Joints-2

UNIVERSAL JOINTS basic principles Constant velocity output can be restored by using a double joint or by connecting two single joints back to back. Two rules must be observed: Universal joints (U/J's) transmit rotation from one shaft placed end to end with another. They will operate at a much larger angle than is permissible with a misalignment coupler and are commonly used in pairs to take a drive train through laterally displaced axes. The ability to change angle while operating under load gives U/J's a further advantage and in these applications, a telescopic drive shaft is used to accommodate...

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Universal Joints-3

UNIVERSAL JOINTS application Universal joints are typically used to transmit positive rotation through intentional offsets where the power source is some way from the load. It is important to note that a U/J is essentially a pivot and that it cannot accommodate any parallel displacement between shafts if used singly. Moreover, the installation must allow for some adjustment when mounting the joint so that the shaft centre lines can be made to converge at the fulcrum of the joint. This is essential if the joint is to function correctly and not impose excessive radial loads on adjacent bearings....

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Universal Joints-4

STEEL UNIVERSAL JOINTS features type TR, needle roller bearings – 6000 rpm max Huco universal joints feature a comprehensive range of sizes manufactured in good quality steels. Plain bearing and needle roller types are available and either can be supplied with square, hexagonal or keywayed bores to order. The joints are also manufactured with quick release collars and in telescopic form to order. This series is intended for applications demanding high rotational speeds (up to 6000 rpm) and large working angles where operation is without benefit of periodic lubrication. types TL & TS, plain bearings...

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Universal Joints-5

STEEL UNIVERSAL JOINTS type HS, plain bearings – 1500 rpm max also available The range also includes: Joints with quick-release collars Joints with needle roller bearings Ball joints Any of these executions can be supplied as telescopic drive shafts. Please contact Technical Sales for further information. This series conforms to DIN 808 (alternative to DIN 7551) and features conventional construction comprising 1 long and 2 short journals with mutual location within the hardened centre block. Large bearings of equal diameter are machined into the fork ends which are subsequently induction hardened...

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Universal Joints-6

STEEL UNIVERSAL JOINTS (T SERIES) extended unbored joints with plain bearings A series of good commercial quality joints manufactured to longer dimensions. They are stocked with solid ends for boring by the user. Maximum working angle is 40° for single and 80° for double joint sizes 13 – 45. This reduces to 30° and 60° respectively for size 50 and upwards. Maximum speed 1200 rpm, see performance charts on page 15. These plain bearing universal joints must be lubricated. The use of gaiters is recommended. type TL single joint type TL double joint Order Code Static Torque at Break L2 (Nm) SOLID...

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Universal Joints-7

STEEL UNIVERSAL JOINTS (T SERIES) standard bored joints with plain bearings A comprehensive range of good quality steel universals available in a range of standard sizes from stock. Alternative bores, round, keywayed or square, etc. can be produced to order. Also available in stainless steel. Please call Technical Sales for assistance with non-standard requirements. Maximum working angle is 40° for single and 80° for double joint sizes 13 – 45. This reduces to 30° and 60° respectively for size 50 and upwards. Maximum speed 1200 rpm, see performance charts on page 15. These plain bearing universal...

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Universal Joints-8

STEEL UNIVERSAL JOINTS (T SERIES) standard bored joints with needle roller bearings A series of good commercial quality universals with needle roller bearings. The round bores listed are stock sizes, other diameters or solid ends can be supplied to order. Please call Technical Sales for alternative sizes including keywayed and square bores. Maximum working angle is 40° for single and 80° for double joints. Maximum speed 6000 rpm, see performance charts on page 15. Bores listed under ‘bores & order codes’ are stock items. Other bores are supplied to order. type TR single joint type TR double joint...

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Universal Joints-9

STEEL UNIVERSAL JOINTS (H SERIES) standard bored joints with plain bearings A comprehensive series of high quality universals, manufactured to DIN 808. Please call Technical Sales for alternative sizes including keywayed and square bores. Maximum working angle is 45° for single and 90° for double joints. Maximum speed 1500 rpm, see performance charts on page 16. Bores listed under ‘bores & order codes’ are stock items. Other bores supplied to order. These plain bearing universal joints must be lubricated. The use of gaiters is recommended. type HS single joint type HS double joint type H single...

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Universal Joints-10

STEEL UNIVERSAL JOINTS (H SERIES) economy series standard bored joints with plain bearings A series of economical joints for low speed transmissions. They are intended only for manual operation or intermittent low speed motorised applications. These plain bearing universal joints must be lubricated. The use of gaiters is recommended. type HE single joint type HE double joint type H single gaiter L20 L2 A double gaiter to suit double joints is available if required. Static Torque at Break L2 (Nm) h8 Order Code Bores B D1 Static Torque at Break L5 (Nm) Order Code

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Universal Joints-11

PERFORMANCE DATA (T SERIES) types TL & TS, plain bearings – 1200 rpm max – 200 rpm for sizes 60-100 The nomogram charts the maximum dynamic moment for each size of joint. The curves represent the limit of performance and must not be exceeded, however momentarily, by peak impulse loads. The product of speed of rotation x working angle is given for values from 250–12000. The upper speed limit for this series is 1200 rpm and this corresponds to a maximum working angle of 10° at this speed. Working angles up to 45° are practicable provided the corresponding speeds are held within the limits of the...

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