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Wires and cables for industrial applications

Wires and cables for industrial applications
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Wires and cables for industrial applications

Product catalog summary
Introduction
HUBER+SUHNER is a prominent manufacturer of electrical and optical interconnectivity components, specializing in communication, transport, and industry sectors. The RADOX® brand is known for high-grade wire and cable products designed for harsh environments, featuring high temperature resistance, flame retardancy, and reduced wall thickness.
Product Overview
The document details various RADOX® cable types, including:
  • RADOX® 125, 155, KDJ-11: Flexible cables for high performance and compact equipment.
  • RADOX® UL/CSA: Cables for industrial applications.
  • RADOX® System Cables: Single and multi-core cables for diverse applications.
  • RADOX® SOLAR: Cables for solar systems with high UV and weather resistance.
  • RADOX® FR: Safety cables maintaining circuit integrity during fires.
Technical Specifications
RADOX cables comply with European directives, offering high power handling, heat resistance, flexibility, and ruggedness. They are suitable for industrial automation, marine, solar, safety, and defense applications.
Application Fields
  • Industrial Automation: Cables with thin insulation and tight bending radii for flexibility and longevity.
  • Marine Applications: Resistant to fuels, lubricants, and harsh conditions.
  • Solar Applications: High temperature and weather resistance, TÜV and UL approved.
  • Safety Applications: Cables maintaining functionality during fires, compliant with international standards.
  • Defense Applications: Cables for extreme conditions, offering chemical and mechanical resistance.
Conclusion
HUBER+SUHNER's RADOX® cables are engineered for reliability and performance in demanding environments, providing solutions across various industrial sectors.
Specifications:
The document outlines specifications for RADOX® cables, including high and low temperature resistance, ozone resistance, weatherproofing, and flexibility. They are halogen-free, flame retardant, and have high abrasion resistance, conforming to standards like EN 50363 and EN 60684-2.
Procedures and Applications:
Cables are suitable for installations inside electrical equipment and marine applications, designed to withstand harsh conditions.
Technical Data:
Detailed technical data includes voltage ratings, test voltages, temperature ranges, and bending radii. For example, RADOX® 125 cables have a voltage rating of 600/1000 V AC and a temperature range from -25°C to +110°C.
Standards and Approvals:
Cables meet international standards for fire protection, smoke density, and corrosivity, approved by organizations like DNV and BV.
Key Features:
Excellent resistance to temperatures, ozone, and weather. Easy to strip, soldering resistant, and low smoke emission in fires.
Data Tables:
Tables provide construction, dimensions, and electrical properties, aiding in cable selection for specific applications.
Technical Specifications:
Voltage ratings, test voltages, operating temperatures, and bending radii are specified. Cables comply with CSA and UL standards, with approvals like CSA certificate 1241318 and UL file E63322.
Features:
High and low temperature resistance, weatherproof, flame retardant, low smoke emission, and flexible.
Applications:
Suitable for permanent indoor and outdoor installations, connecting fixed and loose parts in electrical systems.
Composition:
Includes stranded tin-plated copper cores, RADOX insulation, and optional fillers.
Product Variants:
Multi-core, single core, and screened options available, with custom cross-sections on request.
Compliance:
All cables comply with European directives, including RoHS.
Specifications and Calculations:
Formulas for calculating three-phase current consumption and cable loading are provided, along with material characteristics and installation guidelines.
Standards and Designations:
Type designation system for electric cables according to CENELEC HD 361, including insulation and sheath materials.
Conversion and Thermal Classes:
Tables for converting wire cross-sections and diameters between metric and AWG standards, with thermal classes of insulating materials.
Specifications:
Detailed specifications for cable types, including dimensions, weights, and cable lengths per delivery spool, with data on transfer impedance and admittance for EMC performance.
Procedures:
Fire test methods for standards like IEC, EN, and UL, determining flame resistance and safety.
Standards:
References to standards like IEC 96-1 and DIN 47250, ensuring safety and performance criteria.
Recommendations:
Optimizing cable screening to prevent electromagnetic interference, using materials like copper braids.
Key Data from Tables and Graphs:
Reduction factors for current carrying capacity based on ambient temperature, conductor temperature, and frequency.
Critical Information:
Emphasis on protecting equipment from electromagnetic interference and ensuring proper cable screening.
Overview: Technical information on current carrying capacity of copper conductors, with data on reduction factors and current ratings for different installation methods.
Specifications:
Current carrying capacity for copper conductors with cross-sections from 0.50 mm² to 120 mm², for various installation methods.
Reduction Factors:
Table showing reduction factors for different numbers of loaded conductors.
Current Ratings:
Continuous current rating for a conductor temperature of 120°C and ambient temperature of 30°C.
Additional Information:
References to further catalogues for RADOX® solar wires and cables, with contact information for HUBER+SUHNER AG.
Disclaimer:
Waiver stating that the facts and figures provided are for informational purposes only and do not constitute any warranty.
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Catalog excerpts

Wires and cables for industrial applications-1

for industrial applications Edition 2014

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Wires and cables for industrial applications-2

RADOX® – for harsh environment

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Wires and cables for industrial applications-3

Your partner for connectivity solutions The HUBER+SUHNER Group is a leading international manufacturer of electrical and optical interconnectivity components and systems. Our main markets are communication, transport and industry. Under one roof, we combine technological capabilities in the three core fields of Radio Frequency, Fiber Optics and Low Frequency. RADOX®, the registered HUBER+SUHNER trademark, is synonymous with high-grade wire and cable products developed and produced in-house. RADOX electron-beam crosslinked insulating and jacketing materials, possess the special properties required...

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Wires and cables for industrial applications-5

Wires and cables for industrial applications Short description of the application fields 5 Flexible single cores, cables 25 RADOX® UL/CSA Flexible single cores, multi core cables and wires UL recognised 4Z RADOX® system cables Single cores, single core cables, multi core cables 65 RADOX® SOLAR Single core and multi core cables 101 Safety cables with circuit integrity in case of fire 1 07 General technical information 121 Excellence in Connectivity Solutions

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Wires and cables for industrial applications-7

RADOX® by HUBER+SUHNER – for the toughest conditions RADOX, the registered HUBER+SUHNER trademark, is synonymous with high-grade WIRE+CABLE products developed and produced in-house. RADOX insulating and jacketing material, which are predominantly electron-beam crosslinked, possess the special properties required for developing and manufacturing technically superior products. We can also provide customer specific solutions. All our cables fully comply with the European directives 76/769/EWG, 2003/11/EG, 2000/53/EG, 2003/53/EG and 2011/65/EU (RoHS). HUBER+SUHNER Wires and cables

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Wires and cables for industrial applications-9

Single core/multi core cables for power and signal transmission in industrial applications Electronic control systems automatically control processes, transmit data and govern motions such as swivelling and conveying etc. The reliability and uptime of such highly automated, complex technical systems is necessary to ensure the efficiency of state-of-the-art production processes. Trouble-free power supply must also be assured at all times. Our cables and system solutions are therefore applied precisely in areas where dependability is a top priority and outstanding heat resistance, high power handling...

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Wires and cables for industrial applications-11

Single core/multi core cables for power and signal transmission in automation applications The field of industrial automation has extremely rigorous demands on the performance and quality of the cables used. A cable will achieve top performance only if it offers absolute flexibility and a long service life. In addition, these products must satisfy highly specific customer requirements. Our modular system is the ideal solution for responding to such needs. Top quality cables for industrial automation applications with a long service life • RADOX ® multi core and single core cables, screened and...

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Wires and cables for industrial applications-13

Single core/multi core cables for power and signal transmission in coil winding applications RADOX® 155 are flexible single core and multi core cables offering excellent resistance to heat, hot pressure and aging. The electronically crosslinked insulation offers high mechanical ruggedness. It will not melt and is resistant to most media as well as insulating varnishes and impregnating resins. Brief exposure to heat up to +280 °C will not have any lasting effect. You will find more detailed information and the description of additional products for the coil winding products industry in the «RADOX...

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Wires and cables for industrial applications-15

Single core and multi core cables for power and signal transmission in marine applications Our RADOX® insulation material for cables was developed with special applications in mind which require high reliability even under adverse environmental conditions. It offers excellent resistance to heat and chemicals as well as to electrical and mechanical stressing. Our single core and multi core cable solutions for marine applications are suitable for stationary as well as mobile uses. They have small diameters, standardised dimensions and require only a short time to install. Marine cables with GL,...

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Wires and cables for industrial applications-17

Single core and multi core cables for power and signal transmission in solar applications RADOX® solar cables are extremely rugged and abrasion resistant and are capable of withstanding extreme mechanical stressing. Their high temperature and excellent weatherproof ensure a long service life of the cable. Thanks to the technology and high precision of RADOX products, these outstanding characteristics are achieved also with small diameters. You will find more detailed information and the description of additional products for the PV industry in the «RADOX SOLAR» catalogue, item no. 84017606. Solar...

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Wires and cables for industrial applications-19

Single core and multi core cables for power and signal transmission in safety applications Installations in buildings and systems with a high person density or high property value – computer centres, hospitals, high-rise buildings, airports, railway stations, public buildings, museums, railway and road tunnels – require high grade cables designed to the necessary standards. These cable families are distinguished by their precisely defined characteris-tics and the fact that they will maintain their functions in case of fires. They comply with the major international standards. High grade cables...

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Wires and cables for industrial applications-21

Single core/multi core cables for power and signal transmission in defence applications HUBER+SUHNER develops and produces high grade solutions that are suitable for the most extreme environmental conditions. They can be installed in very tight spaces and will satisfy even the most stringent demands. HUBER+SUHNER is the professional partner in the development and production of system solutions which incorporate all our knowledge and engineering expertise. Unpredictabel conditions, fulfilment of extreme environmental and operating requirements while meeting top quality standards. • RADOX ® single...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.