Space

Space
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Space

Product catalog summary
Introduction
HUBER+SUHNER has been a leader in developing microwave components for over 25 years, offering solutions for space flight and ground test applications up to 110 GHz. Their products are known for their reliability in extreme environments, supported by a global production network.
Excellence in Connectivity Solutions
HUBER+SUHNER provides high-performance connectivity solutions for satellite communication, emphasizing Swiss engineering values such as quality and precision. Their products are designed to meet current and future demands in the Satcom, Spaceflight, and Ground testing markets.
Space Flight – RF Interconnect Solutions
The company offers a range of passive microwave products for various space applications, including LEO, MEO, GSO, and interplanetary missions. Their solutions are certified by international quality standards and are designed for harsh environments.
High Performance Assemblies
The SUCOFLEX 300 series offers lightweight, low-loss microwave cable assemblies with high radiation resistance and power solutions. The PSM interface and hermetic adaptors are notable for their mechanical strength and reliability.
Space Flight – High Density Solutions
HUBER+SUHNER provides project management for testing and qualification, adhering to ESA, NASA, and MIL standards. Their high-density RF connectors and Minibend series offer flexible, solderless coaxial cable assemblies.
Ground Testing – TVAC and High Power Testing
The company offers a comprehensive range of TVAC components and high power solutions for satellite testing. Their RF-over-Fiber series integrates radio frequency and fiber optics technologies.
Ground Testing – Laboratory Testing
HUBER+SUHNER provides flexible and rugged cable assemblies for precise and repeatable measurements in lab settings. Their SUCOFLEX series ensures high performance and durability.
Conclusion
HUBER+SUHNER's extensive portfolio and in-house capabilities make them a reliable partner for space connectivity solutions, offering products that meet stringent industry standards and customer requirements.
Overview
The document provides a comprehensive overview of HUBER+SUHNER's range of high-quality radio frequency components, including attenuators, terminations, DC blocks, and microwave cable assemblies. These products are designed for various applications, particularly in test and measurement, satellite ground communication, and defense systems.
Key Sections
  • Precision Interfaces: Emphasizes excellent electrical performance and the use of premium materials.
  • Ground Communication: Highlights HUBER+SUHNER's role in providing end-to-end connectivity solutions for satellite communication systems, including RF-over-Fiber and optical switches.
  • Optical Switches: Describes the Polatis all-optical switches that offer low latency and energy efficiency, suitable for various sectors including telecommunications and data centers.
  • RF-over-Fiber: Combines radio frequency and fiber optics technologies, establishing HUBER+SUHNER as a leader in opto-electronic technology for the space market.
  • Lightning and EMP Protection: Offers protection components for tactical communications and electronic warfare, featuring patented coaxial lightning and HEMP protection technologies.
  • Microwave Cable Assemblies: Details the development and manufacturing of coaxial cables and connectors, emphasizing reliability and compliance with international standards.
SUCOFLEX Series
  • SUCOFLEX 100: High-performance microwave cable assemblies for applications up to 50 GHz, offering stability and low loss, ideal for aerospace and defense systems.
  • SUCOFLEX 200: Designed for high performance with excellent insertion loss and phase stability, suitable for dynamic applications.
  • SUCOFLEX 300: Lightweight, low-loss assemblies offering mechanical and electrical performance up to 40 GHz.
Technical Specifications
The document includes detailed technical specifications for each SUCOFLEX series, covering aspects such as operating frequency, temperature range, bending radius, and phase stability. It also provides graphs illustrating attenuation, power handling, and phase stability versus temperature.
Certifications and Standards
The SUCOFLEX family is certified to various military and industry standards, ensuring reliability under different environmental conditions, including temperature, humidity, mechanical shock, and vibration.
Overview
The document provides detailed specifications and performance characteristics of SUCOFLEX microwave cable assemblies by HUBER+SUHNER, designed for high-end applications in aerospace and space flight systems. These cables are engineered to withstand extreme conditions and offer high reliability and low loss.
Specifications
The SUCOFLEX 300 series cables are characterized by their stability across a wide temperature range (-40 to +85 °C), with phase stability less than 1500 ppm and insertion loss stability under various conditions such as bending, temperature, and shaking. Radiation resistance is specified up to 200 Mrad.
Performance Graphs
The document includes graphs illustrating cable attenuation, power handling, and phase stability versus temperature. These graphs provide visual insights into the performance metrics at different frequencies and environmental conditions.
Product Range
The SUCOFLEX series includes various models like SF 101, SF 102, SF 240/340, SF 104/126, SF 304, SF 229/329, SF 106/118, and SF 307, each with specific attenuation, phase matching, and armoring options. The document also lists available connectors and configurations for these cables.
SUCOFLEX 500 Series
This series is highlighted for its application in test and measurement, offering torque, crush, and kink resistance, precise measurements, and long service life. The SUCOFLEX 526V and 526S models are noted for their phase and amplitude stability, with specific features like abrasion resistance and high return loss.
Technical Data
Detailed technical data is provided for the SUCOFLEX 526V, including mechanical, environmental, and electrical specifications. The cable's phase stability versus temperature is emphasized, with a typical phase variation of 50 ppm between +15 and +30 °C.
Certifications
HUBER+SUHNER is certified according to EN 9100, ISO 9001, ISO 14001, ISO/TS 16949, and IRIS, ensuring compliance with international standards.
Overview
This document provides detailed specifications and performance data for HUBER+SUHNER's SUCOFLEX and Sucotest cable assemblies, focusing on their use in high-frequency applications.
Specifications
The SUCOFLEX 526V and 526S cables are designed for high reliability and performance up to 26.5 GHz. They feature low insertion loss, high return loss, and excellent phase and amplitude stability. The cables are constructed with a low-loss stranded center conductor, LD-PTFE dielectric, and multiple shielding layers for enhanced performance.
Mechanical and Environmental Data
The cables have a diameter of 7.7 mm, a minimum bending radius of 25.4 mm, and a crush resistance of 26 kN/m. They are designed to withstand 100,000 flex cycles and operate in temperatures ranging from -55°C to +125°C. They are RoHS and REACH compliant.
Electrical Data
The cables have an impedance of 50 Ω, a velocity of propagation of 77%, and a time delay of 4.32 ns/m. They offer a typical return loss of 25 dB and a maximum insertion loss of 1.77 dB/m.
Performance Characteristics
The SUCOFLEX 526S cable assemblies provide best-in-class phase and amplitude stability versus flexure, with outstanding return and insertion loss up to 26.5 GHz. The Sucotest 18 and 18A cables are suitable for daily use in test labs and outdoor applications, offering low insertion loss and excellent VSWR.
Ordering Information
The document lists various stock assembly types with different connector configurations and lengths, suitable for different applications and frequency ranges.
Compliance and Standards
The cables meet several military and industry standards for temperature, mechanical shock, vibration, chemical resistance, and environmental conditions, ensuring reliability in harsh environments.
Overview
The document provides detailed specifications and features of the HUBER+SUHNER Minibend series, a range of flexible microwave coaxial cable assemblies designed for high performance and reliability in various applications, including aerospace and defense.
Specifications
The Minibend series offers cables with the smallest bend radii in the industry, featuring solderless cable junctions for enhanced flexibility. They are available in various configurations, including low loss and highly phase stable options, with frequency ranges up to 85 GHz. The cables are triple shielded for high isolation and utilize solid PTFE or microporous PTFE dielectrics for superior electrical performance.
Key Features
The series includes several variants such as Minibend L, Minibend CTR, and Minibend H, each offering unique benefits like ultra-low loss, high radiation resistance, and phase stability over temperature changes. The cables are designed to replace semi-rigid cables and eliminate the need for right-angle connectors, reducing space and cost.
Performance and Environmental Specifications
The cables exhibit excellent insertion loss stability, high RF leakage resistance, and withstand high voltages. They operate within a temperature range of -65 to +150°C and offer radiation resistance up to 200 Mrad with ECTFE jackets. The cables are also compliant with outgassing standards for space applications.
Qualification and Standards
The Minibend family is certified to various military and space standards, including MIL-DTL-17, MIL-PRF-39012, and NASA EEE-INST-002. They undergo rigorous testing for thermal shock, mechanical shock, vibration, and moisture resistance to ensure reliability in demanding environments.
Applications
These cable assemblies are suitable for use in aerospace, defense, and space applications, providing reliable interconnect solutions with high phase stability and low insertion loss. The document also highlights the availability of space flight-qualified connectors designed for robust and challenging applications.
Overview
HUBER+SUHNER offers a range of space flight connectors that meet and exceed the requirements of MIL-PRF-39012. The company is committed to providing innovative solutions, such as the SMPM-T connector interface, to serve space flight customers.
Features
  • State-of-the-art space flight connectors with extensive flight heritage.
  • SMPM-T, the smallest threaded open source connector, supports solutions up to 65 GHz.
  • Space qualification heritage according to MIL standards.
  • Superior customer service.
Benefits
  • Unique and robust solutions.
  • One-stop-shop for space flight solutions.
  • Future-proof solutions.
Connector Specifications
SMP, SMP-SL, SMPM, and SMPM-T connectors are MIL-STD-348 compliant interfaces. SMP-SL and SMPM-T are lockable versions ensuring high performance under extreme aerospace conditions.
Customized Solutions
HUBER+SUHNER provides customized space flight connector solutions for applications not covered in the existing portfolio. They offer verification tests and qualification campaigns to meet regulatory requirements.
Power Sub-Miniature (PSM)
The PSM interface is designed for cost-effective, low weight, and power-sensitive aerospace applications, maximizing connector density and minimizing system weight.
Space Flight Connector Portfolio
The portfolio includes panel-receptacle connectors, PCBs, and bulkhead cable connectors, compliant with ECSS and NASA requirements.
SMP Connectors
  • Impedance: 50 Ω
  • Frequency range: DC to 40 GHz
  • Contact resistance: Center conductor 6.0 milliohms max, Outer conductor 2.0 milliohms max
  • Environmental resistance: Temperature range −65 to +165 °C, compliant with various MIL-STD-202 methods for thermal shock, moisture, corrosion, vibration, and shock.
SMPM Connectors
  • Impedance: 50 Ω
  • Frequency range: DC to 65 GHz
  • Contact resistance: Center conductor 6.0 milliohms max, Outer conductor 2.0 milliohms max
  • Environmental resistance: Temperature range −65 to +165 °C, compliant with various MIL-STD-202 methods for thermal shock, moisture, corrosion, vibration, and shock.
Material Data
Connectors are made from materials such as beryllium copper, brass, and Kovar®, with gold plating for enhanced performance.
Conclusion
HUBER+SUHNER provides a comprehensive range of high-performance connectors for space flight applications, ensuring reliability and compliance with stringent aerospace standards.
Overview
The document provides detailed technical specifications and descriptions of the SMPM-T and PSM connector series by HUBER+SUHNER, focusing on their applications in aerospace and telecommunications.
SMPM-T Series
  • Description: The SMPM-T is the smallest threaded open-source connector, combining a MIL-STD-348 SMPM female interface with a retractable threaded nut, offering high electrical and mechanical performance up to 65 GHz.
  • Specifications: It features a centerline-to-centerline spacing of 5 mm, electrical stability, and compliance with NASA's hi-rel material restrictions, RoHS, and REACH legislation.
  • Technical Data: Impedance of 50 Ω, frequency range from DC to 65 GHz, and various mechanical and environmental requirements including durability and temperature range.
  • Materials: Connectors are made from beryllium copper, Kovar®, and stainless steel, with gold plating for enhanced performance.
PSM Series
  • Description: Designed for space-flight applications, the PSM connectors offer power handling capabilities similar to TNC connectors but with the size and weight of SMA connectors.
  • Specifications: Frequency range up to 18 GHz, with high power handling under vacuum conditions and excellent PIM performance.
  • Technical Data: Impedance of 50 Ω, insertion loss of 0.05 dB, and environmental resilience including thermal shock and vibration resistance.
  • Materials: Made from copper-beryllium alloy with gold plating, ensuring durability and performance in harsh environments.
Additional Features
  • SMP-SL Connectors: These are push-on connectors designed for quick installation and high durability, suitable for Ka-band applications.
  • Customized Solutions: HUBER+SUHNER offers tailored connector solutions for specific customer needs, including optimized PCB mount connectors and application engineering support.
Applications
The connectors are used in various aerospace applications, including satellite systems like Galileo, where they connect navigation antennas to satellites.
Overview
The document provides detailed specifications and features of HUBER+SUHNER's high-performance connectors and cable assemblies designed for space applications. These components are engineered to handle high power levels, ensure reliability under extreme conditions, and meet stringent ESA requirements.
High Power Connectors
These connectors are designed to transmit high power efficiently without multipactor effects, ensuring excellent PIM performance and return loss across a temperature range of -120 to +120 °C. They are assembled in a cleanroom to meet ESA standards.
High Density Connectors
These solutions reduce installation time, weight, and space, featuring a 67 GHz MIL-STD-348 SMPM interface, keyed harnesses, and threaded locking nuts for performance in harsh conditions. They offer high channel density with minimal PCB footprint.
TVAC Cable Assemblies
Designed for thermal vacuum conditions, these assemblies use low-outgassing materials and precision connectors to withstand extreme environments. They offer superior mechanical and electrical stability, with vented connectors for fast evacuation and customizable configurations.
SUCOFLEX TVAC Series
The SUCOFLEX 100 and 200 series offer frequency ranges up to 65 GHz and 40 GHz, respectively, with low insertion loss and high return loss. They are qualified for MIL/DTL–17 standards and feature extended temperature ranges.
32071 TVAC
This series supports up to 14 GHz and handles 500 W CW power in +150 °C and vacuum conditions. It includes extensive thermal aging and stabilization processes.
Hermetic Sealed Adaptors
These adaptors provide hermetic sealing for TVAC testing applications, ensuring minimal leakage and high reliability. They are tested according to ASTM E-498, MIL-STD-202, and MIL-STD-883 standards.
Space Flight Phase Shifters
Designed for precision adjustment in electronic systems, these phase shifters maintain constant VSWR and insertion loss, with operation up to 26 GHz. They are used in aerospace and satellite programs.
Overview
The document provides detailed technical specifications and descriptions of various cable assemblies and RF-over-Fiber solutions offered by HUBER+SUHNER. It highlights the capabilities, applications, and technical data of these products, emphasizing their high reliability and performance in demanding environments.
Specifications
The document lists several cable assemblies with their respective specifications, including operating frequency, temperature range, and power handling capabilities. For example, the 32071 cable assembly is noted for its ability to handle up to 500 W CW power at 150 °C under vacuum conditions, thanks to its Fluoroloy® loaded connectors.
Environmental Qualifications
The products are tested under various environmental conditions, adhering to MIL-STD-202 standards for thermal shock, sine vibration, random vibration, and mechanical shock.
Product Features
The 32071 cable assembly features a microporous PTFE dielectric for low loss and minimal phase change due to temperature variations. It is applicable up to 14 GHz and is preferred for phase matching and tracking applications.
RF-over-Fiber Series
This series integrates radio frequency and fiber optics into a single connectivity solution, offering advantages such as immunity to EMI, RFI, and EMP, and enabling greater distances between RF source and receiver. The series includes RF-over-Fiber (RFoF), GPS-over-Fiber (GPSoF), and LAN-over-Fiber (LANoF) product lines.
Applications
The RF-over-Fiber solutions are suitable for various applications, including airborne systems, test environments, SATCOM, and timing distribution. They are designed to provide high-density RF connectivity with reduced cable footprints.
Technical Data
Detailed technical data is provided for various products, including frequency range, gain, noise figure, and optical data. For instance, the RFoF4+WDM – 22 GHz LN (TRM) module offers a frequency range up to 22 GHz with low noise and excellent link stability.
Conclusion
HUBER+SUHNER's products are designed for high performance and reliability in challenging environments, with a focus on reducing weight and optimizing cost. The document underscores the company's commitment to providing advanced connectivity solutions through innovative technologies.
Overview
The document provides detailed technical specifications and applications for HUBER+SUHNER's RF-over-Fiber and LAN-over-Fiber products, emphasizing their use in challenging environments and SATCOM applications. It highlights the integration of RF, GPS, and LAN functionalities into single modules, offering robust solutions for harsh conditions.
Specifications
The datasheet outlines electrical, optical, and mechanical specifications for various modules. Key parameters include frequency range, gain, noise figure, and temperature range for RF modules, and data rate, max distance, and optical power for LAN modules. The products are designed to operate efficiently in extreme temperatures and high-vibration environments.
Applications
The products are particularly suited for SATCOM applications, providing secure and high-performance communication links between satellites and control centers. The RF-over-Fiber technology supports broad frequency ranges and low noise figures, while LAN-over-Fiber ensures gigabit connectivity for data network services.
Technological Features
The document describes the use of DirectLight® optical switch technology, which offers low latency and high flexibility for network services. The switches are SDN-enabled, allowing for dynamic network resource management and enhanced security through optical demarcation points.
Customization and Solutions
HUBER+SUHNER offers customizable modules to meet specific application requirements, including ruggedized enclosures and high-density housings. The company provides end-to-end connectivity solutions, leveraging its expertise in RF, low frequency, and fiber optic technologies.
Protection Solutions
The document also mentions HUBER+SUHNER's experience in developing EMP protectors for defense applications, ensuring reliable protection for tactical communications across various platforms.
Overview
HUBER+SUHNER specializes in products for radar and electronic warfare applications, focusing on defense and security markets. They offer a range of lightning and surge protection solutions, verified in a high-voltage impulse laboratory to meet stringent standards.
Product Specifications
The company provides various gas discharge tube (GDT) protectors, including standard, hybrid, and miniature versions. They also offer high RF power limiters and twisted pair data line protectors compatible with Cat5 and Cat6 standards.
Lightning Protection
Products are categorized into series such as standard quarter-wave shorted stub protectors and high power/low PIM GDT protectors. The Semper technology is highlighted for its self-extinguishing capabilities, enhancing safety and reliability.
Technological Innovations
The Semper GDT protectors feature a mechanical resettable thermo-switch, preventing system inoperability due to DC line powering or high RF signals. This innovation increases the reliability and lifespan of GDT protectors.
Product Performance
GDT protectors handle surge currents up to 30kA and support bandwidths from DC to 6 GHz. They are suitable for applications with transmit power up to 1 kW CW, with higher power options available upon consultation.
Data Line Protectors
Available for twisted pair applications, these protectors are offered in IP20 designs for indoor use and ruggedized IP68 versions for outdoor applications.
NATO Registration
Many HUBER+SUHNER products are registered with NATO, indicating their reliability and compliance with military standards.
Certifications
HUBER+SUHNER is certified according to EN (AS) 9100, ISO 9001, ISO 14001, ISO/TS 16949, and IRIS, ensuring quality and environmental standards are met.
Contact Information
HUBER+SUHNER AG is based in Herisau, Switzerland, and can be contacted via their website or phone for further inquiries.
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Catalog excerpts

Space-2

Lightweight and high reliability

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Space-3

Excellence in connectivity solutions Space flight - RF interconnect solutions 6 Space flight - high density solutions 8 Ground testing - TVAC and high power testing 1 0 Ground testing - laboratory testing 12 Microwave cable assemblies 16 Space flight connectors 60 TVAC cable assemblies 94 32071 - high power cable assemblies 1 06 Polatis optical switching solutions 124 HEMP and lightning protection 130 Your preferred partner for space connectivity solutions For over 25 years, HUBER+SUHNER has been developing and manufacturing state-of-the-art microwave components offering...

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Space-4

Excellence in Connectivity Solutions Developing the world of Space Connectivity solutions in the field of Satellite communication need to be developed for harshest environments. For over 25 years, HUBER+SUHNER has been designing and manufacturing state-of-the-art microwave components offering outstanding electrical and mechanical performance. Globally networked HUBER+SUHNER products deliver high performance, quality, reliability and long life – even under the toughest conditions. Our global production network, combined with group companies and agencies in over 60 countries, puts us right around...

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Space-5

Future-proof investment Rapidly growing demand in the satellite communication is followed by the allocation of additonal high performance solutions. RF components from HUBER+SUHNER take this circumstance into account. Our solutions and components meet your current and future requirements for all applicaitons in the Satcom, Spaceflight and Ground testing market, independently of the technology deployed. Wide portfolio of inhouse capabilities HUBER+SUHNER possesses the in-house capability to perform thermal cycling, real-time X-ray inspection, and XRF materials analysis as services to our customers....

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Space-6

Space flight – RF interconnect solutions Since the turn of the century, our passive microwave products have been successfully employed in various commercial and scientific research projects in the Space market. HUBER+SUHNER's spaceflight heritage ranges from Low Earth Orbit (LEO), Medium-Earth-Orbit (MEO), Geo-Synchronous Orbit (GSO), and interplanetary applications, spanning both manned and unmanned missions. The HUBER+SUHNER quality system is certified by the Swiss Association for Quality Assurance Certificates (SQS, based on ISO 9001, EN 9100, and ISO 14001) and the National Quality Assurance...

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Space-7

High performance assemblies The light-weight, low-loss microwave cable assemblies SUCOFLEX 300 series offers consistent outstanding mechanical and electrical performance, stability and reliability up to 40 GHz. Offering weight reduction of up to 40 % compared to our conventional products SUCOFLEX 300 cable assemblies are produced in a clean environment room (class 100). High radiation resistance HUBER+SUHNER extends the RF cable assembly portfolio with five shielded cable assemblies for high radiation space applications. The minibend HBR offers a frequency range up to 65 GHz and industry leading...

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Space-8

Space flight – high density solutions HUBER+SUHNER provides complete project management of customer/industry screening and qualification test plans, test profiles, and report compilation. This includes the utilisation and sourcing of Qualified Testing Suppliers List (QTSL) laboratories and the definition of DPA procedures and testing for custom hybrid components outside of the scope of MIL-STD-1580. Sourcing, traceability and assembly processes are performed according to ESA, NASA and MIL standards. Our extensive manufacturing, quality control, and quality assurance capabilities exist to continuously...

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Space-9

High density RF connectors High density, multi-coaxial connector solutions combine small size and light weight MIL-STD SMPM interfaces with the reliability of threaded and keyed harnesses. Offering custom settings with optimized connectivity. Minibend series Minibend is a truly flexible, solderless coaxial cable assembly designed for use in low profile, internal, point-to-point interconnections between RF modules within communications systems. Minibend replaces 0.047, 0.086 and 0.141 inch custom semi-rigid cables with standard flexible cables, eliminating the need for predefined custom lengths...

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Space-10

Ground testing – TVAC and high power testing HUBER+SUHNER emerged in space as a partner for passive microwave components that can be used for satellite testing in clean rooms as well as in thermal-vacuum environment. These components support the satellites during the entire trial period prior to launch. The comprehensive product range is optimally matched to the needs of the space customers. “One Stop Shop” simplifies the procurement process for low and high power applications. Offering a extensive range of TVAC components, from hermetic adaptors for vacuum chambers to test cable assemblies for...

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Space-11

TVAC Assemblies They are exposed to vacuum and extreme temperature variations. One important requirement is that the assemblies used within the vacuum chamber must meet the ECSS-QST-70-02 C and NASA reference publication 1124 outgassing standard to prevent contamination of the chamber or equipment by solvents evaporating from certain materials. To prevent the assemblies becoming stressed and to ensure an extended service life, HUBER+SUHNER TVAC connectors contain venting holes that allow an unimpeded flow of air into and out of the components during the pressurisation/depressurisation cycles....

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Space-12

Ground testing – Laboratory testing Every research and development, test, or quality assurance department that works with RF signals requires precise and repeatable measurements. Since the quality of a test configuration is only as strong as the weakest link, HUBER+SUHNER offers a wide range of superior flexible and rugged cable assemblies with excellent amplitude and phase stability and high-precision connectors. In addition, we have a full portfolio of adaptors, resistive terminations and attenuators. Reliable cable assembly and resistive solutions guarantee reduced equipment downtime. HUBER+SUHNER...

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