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RADOX® Coil winding industry

RADOX® Coil winding industry

Product catalog summary

Introduction
RADOX® cables and wires by HUBER+SUHNER are engineered for high safety and reliability in challenging conditions, suitable for applications like coil winding, sensors, and transformers. They feature a broad temperature range, high current capacity, flame retardancy, and flexibility.

Flexible Wires
These wires comply with European directives, ideal for protected and fixed installations within electrical equipment. They have stranded tin-plated copper conductors and RADOX insulation, providing excellent resistance to temperature, ozone, weather, and abrasion.

Multicore Cables
Designed for permanent indoor and outdoor installations, these cables also comply with European directives and offer high resistance to thermal pressure and chemicals.

Technical Information
The document details specifications for RADOX® cables, including voltage ratings, temperature ranges, and compliance with UL and CSA standards. They are built to endure high temperatures and short circuits, suitable for demanding industrial applications.

Key Features

High temperature resistance up to +250°C.
Flame retardant and halogen-free options.
Easy to strip and process, with high flexibility.
Resistant to chemicals, hydrolysis, and weathering.

Composition of Cable

Core: Stranded tin-plated copper conductor with RADOX 155 insulation.
Fillers: Optional RADOX 125.
Separator: Optional plastic tape.
Sheath: RADOX 155, black.

Technical Data

Voltage Rating: Up to 600/1000 V AC.
Temperature Range: -55°C to +155°C for fixed installations; down to -40°C for flexible installations.
Fire Resistance: Complies with standards for flame propagation and resistance.
Mechanical Properties: Varying minimum bending radius for fixed and flexible installations.

Fire Tests and Approvals
The cables meet international standards for flame propagation, including EN 50265-2-1 and IEC 60332-1, and are certified by CSA and UL.

Product Variants
Includes multiple configurations, such as screened and unscreened versions, with detailed specifications like cross-section and conductor construction.

Applications
Suitable for diverse environments due to weatherproof and ozone-resistant properties, and easy to strip and process for various installations.

Additional Information
Includes tables for delivery spools, wire gauge conversion, and thermal classes, aiding in selecting the appropriate cable type.

Thermal Classes and Maximum Limiting Temperatures
Outlines thermal classes and maximum temperatures, crucial for determining insulating material suitability in different environments.

Materials and Their Properties
Lists thermoplastic and crosslinked materials like ETFE, FEP, and RADOX®, detailing their thermal resistance and mechanical properties.

Fire Test Methods
Describes fire test methods for wires and cables, ensuring safety and compliance with standards like IEC 60332 and UL 1581.

Current Rating and Operating Conditions
Guidelines for determining cable current rating under various conditions, emphasizing testing under service conditions for safe operation.

Standard Conditions for Current Rating
Current ratings are based on conditions like continuous operation and ambient temperature of 30°C, ensuring accurate assessments.

Installation Conditions

Cables should be installed with specific distances from walls, floors, and ceilings.
Spacing guidelines for power circuits and cable layers are provided.
Perforated trays and closed ducts have specific requirements.

Conductor Temperature and Life Expectancy

Maximum conductor temperature is determined by insulating material standards.
Example: RADOX 125 has a maximum temperature of 120°C for 20,000 hours.
Operating temperatures affect the lifespan of crosslinked wires.

Current Carrying Capacity

Reduction factors for ambient temperature and other conditions are provided.
Tables detail current carrying capacity for various cable types and conditions.

Standards and Certifications

HUBER+SUHNER is certified according to EN(AS) 9100, ISO 9001, ISO 14001, ISO/TS 16949, and IRIS.

Disclaimer

The information is for informational purposes only and does not constitute a warranty.

Catalog excerpts

Excellence in Connectivity Solutions

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RADOX® – for the toughest condition

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Your partner for connectivity solutions Your partner for connectivity solutions HUBER+SUHNER is a leading global supplier of components and connectivity solutions for mobile communication systems. HUBER+SUHNER offers technical expertise in radio frequency, fibre optics and low frequency under a single roof, providing a broad range of products that can be relied on in the target markets communication, transportation and industrial. RADOX®, the registered HUBER+SUHNER trademark, is synonymous with high-grade WIRE+CABLE products developed and produced in-house. RADOX insulating and jacketing materials,...

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Cable types for coil winding applications Flexible wires Multicore cables Technical information ^•^^ Excellence in Connectivity Solutions

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HUBER+SUHNER Coil winding

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Introduction Characteristics • Broad temperature range • Short circuit overload up to +250 °C • High current carrying capacity • Electron beam crosslinked • Compatible with all common insulating varnishes and impregnation resins • High resistance to thermal pressure, chemicals, hydrolysis and weathering • Halogen free variants (low smoke, low toxicity) • Flame retardant • Soldering resistant and easy to strip • Flexible • Minimum outer diameter Versatility RADOX® cables and wires are used wherever optimum safety and reliability is called for under tough operating conditions: • Standard range...

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RADOX® flexible wires RADOX 125, flexible single core 10 All our cables fully comply with the European directives HUBER+SUHNER Coil winding 9

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RADOX® 125 Flexible single core • Excellent high and low temperature and ozone resistance • Weatherproof • Halogen free • Flexible, easy to strip and • High resistance to thermal pressure • High abrasion resistance • Oil-resistant Application Protected and fixed installation inside electrical equipment, especially suitable for the connection of motor windings, switchboards, white goods and lighting fixtures. Composition of cable Conductor Insulation Core colours Technical data Voltage rating Uo/U Test voltage Voltage rating Uo/U Test voltage Temperature range The cables are in conformity with:...

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RADOX® 125 Flexible single core Extract from our delivery programme Cross section Bending radius Various colours on request. HUBER+SUHNER Coil winding

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RADOX® 155 Flexible single core • Excellent high and low temperature and ozone resistance • Weatherproof • Easy to process • High resistance to heat pressure • High abrasion resistance • Soldering resistant • Flexible • Resistant to impregnation resins and Application Protected and fixed installation inside electrical equipment, especially suitable for the connection of motor windings, switchboards, magnets and transformers. Composition of cable Conductor Insulation Core colours Technical data Voltage rating Uo/U Test voltage Voltage rating Uo/U Test voltage Temperature range HUBER+SUHNER Coil...

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RADOX® 155 Flexible single core Extract from our delivery programme Cross section Bending radius Various colours on request. HUBER+SUHNER Coil winding

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Flexible single core Excellent high and low temperature High abrasion reistance Resistant to impregnation resins and Soldering resistant Protected and fixed installation inside electrical equipment, especially suitable for the connection of motor windings, switch- boards, magnets and transformers. Core colours stranded tin plated copper, acc. to EN 60228, class 5 extruded and electron beam crosslinked polyolefin copolymer Technical data Test voltage Operating temperature Appliance wiring material CSA C22.2 no. 210.2 AWM I A/B 125 °C 300 V Appliance wiring material UL758 style 3266 UL Underwriters...

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RADOX® UL 3266/CSA AWM I A/B Flexible single core Extract from our delivery programme Cross section Various colours on request. HUBER+SUHNER Coil winding

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Flexible single core • Excellent high and low temperature • Flame retardant • High resistance to heat pressure • High abrasion reistance • Soldering resistant Protected and fixed installation inside electrical equipment, especially suitable for the connection of motor windings, switch- boards, magnets and transformers. © Conductor stranded tin plated copper, acc. to EN 60228, class 5 extruded and electron beam crosslinked polyolefin copolymer Core colours various, on request Technical data Voltage rating Test voltage Operating temperature (UL/CSA temperature rating) Applicance wiring material...

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RADOX® UL 3271/CSA AWM I A/B Flexible single core The cables pass the following fire tests: Vertical flame spread FT1 Horizontal flame spread FT2 Vertical flame spread Horizontal flame spread, Appliance-wire Vertical flame spread, VW-1 Extract from our delivery programme Cross section Bending radius Various colours on request. HUBER+SUHNER Coil winding

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Flexible single core Excellent high and low temperature Flame retardant High resistance to heat pressure High abrasion resistance Soldering resistant Resistant to impregnation resins and Protected and fixed installation inside electrical equipment, especially suitable for the connection of motor windings, switch- boards, magnets and transformers. © Conductor stranded tin plated copper, acc. to EN 60228, class 5 extruded and electron beam crosslinked polyolefin copolymer Core colours various, on request Technical data Voltage rating Test voltage Operating temperature Applicance wiring material...

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RADOX® UL 3289/CSA CL 1503 Flexible single core Extract from our delivery programme Cross section Bending radius Various colours on request. HUBER+SUHNER Coil winding

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RADOX® KDJ-11 Flexible single core • Resistant to solvents, oils, fuels, alkaline solutions, acids and hydrolysis • Weatherproof • Impermeable to vapour • Compact design • Mechanical robustness in agressive environment at high and low temperatures Application • Wiring of equipment for heating and refrigeration units, chemical plants, wet or humid rooms and rooms with high ambient temperatures. • Compatible to moudling compounds. • Transformer in oil, class H motors. Composition of cable Conductor Insulation Core colours Technical data Voltage rating Uo/U Test voltage Max. conductor temperature...

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