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Coil winding Industry RADOX

Coil winding Industry RADOX
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Coil winding Industry RADOX

Product catalog summary
Introduction
HUBER+SUHNER is a leader in connectivity solutions, specializing in radio frequency, fibre optics, and low frequency. The RADOX® brand is renowned for its high-quality wire and cable products, particularly suited for challenging conditions in the coil winding industry.
Product Overview
RADOX® cables are designed for safety and reliability in tough conditions, used in applications such as coil winding, transformers, and heat sensors. They feature a broad temperature range, high current capacity, and resistance to thermal pressure, chemicals, and weathering. These cables are flame-retardant, halogen-free, and flexible.
Specifications
  • RADOX® 125: Flexible single core, suitable for motor windings and switchboards. Voltage rating up to 1000 V AC, temperature range -40°C to +125°C.
  • RADOX® 155: Available in flexible and solid forms, suitable for motor windings and transformers. Voltage rating up to 1000 V AC, temperature range -55°C to +155°C.
  • RADOX® eco-F: Flexible single core, halogen-free, suitable for motor windings and lighting fixtures. Voltage rating 450/750 V AC, temperature range -40°C to +125°C.
  • RADOX® UL 3266 / CSA AWM I A/B: Flexible single core, suitable for motor windings and transformers. Voltage rating 300 V AC, temperature range -40°C to +125°C.
  • RADOX® UL 3271 / CSA AWM I A/B: Flexible single core, flame-retardant, suitable for motor windings and transformers. Voltage rating 600 V AC, temperature range -65°C to +125°C.
Technical Information
RADOX® cables comply with European directives, are halogen-free, weatherproof, and resistant to high temperatures and abrasion. They are compatible with common insulating varnishes and impregnation resins.
Applications
RADOX® cables are suitable for protected and fixed installations inside electrical equipment, including motor windings, switchboards, magnets, and transformers. They are also used in heating and refrigeration units, chemical plants, and environments with high ambient temperatures.
Technical Data
The document provides detailed technical data for each cable type, including voltage ratings, test voltages, and conductor temperature limits. The cables can withstand short circuit temperatures up to +280°C and have specific bending radius requirements for both fixed and flexible installations.
Composition
The cables are composed of stranded tin-plated copper conductors with RADOX® insulation, an extruded and electron beam crosslinked polyolefin copolymer. Optional fillers, separators, and screens may be included for additional protection and performance.
Fire Tests and Approvals
The cables undergo rigorous fire testing to ensure flame retardancy and low smoke emission. They are approved by CSA and UL, meeting various international standards for appliance wiring materials.
Installation Guidelines
Standard conditions for current rating include continuous operation, specific ambient and conductor temperatures, and installation in well-ventilated spaces. Installation methods are detailed for free air, perforated trays, and closed ducts, with specific guidelines for spacing and tray perforation.
Life Expectancy
The life expectancy of cables is discussed in relation to operating temperatures, with RADOX® 125 having a lifespan of 20,000 hours at 120 °C. The document provides a table of expected life spans at various temperatures.
Conclusion
HUBER+SUHNER's RADOX® cables offer robust solutions for the coil winding industry, providing high performance and reliability in demanding environments.
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Catalog excerpts

Coil winding Industry RADOX-1

RADOX® for the Coil Winding Industry HUBER+SUHNER is certified according to ISO 9001, ISO 14001, ISO/TS 16949 and IRIS. WAIVER It is exclusively in written agreements that we provide our customers with warrants and representations as to the technical specifications and/or the fitness for any particular purpose. The facts and figures contained herein are carefully compiled to the best of our knowledge, but they are intended for general informational purposes only. Huber+Suhner AG Business Unit Wire+Cable Tumbelenstrasse 20 8330 Pfäffikon/Switzerland Tel. +41 44 952 2111 Fax +41 44 952 2670 [email protected] 84022718/04.2009 Edition 2009 hubersuhner.com

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Coil winding Industry RADOX-2

RADOX® – for the toughest conditions 2 HUBER+SUHNER

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Coil winding Industry RADOX-3

Your partner for connectivity solutions Your partner for connectivity solutions HUBER+SUHNER is a leading global supplier of components and connectivity solutions for mobile communication systems. HUBER+SUHNER offers technical expertise in radio frequency, fibre optics and low frequency under a single roof, providing a broad range of products that can be relied on in the target markets communication, transportation and industrial. RADOX®, the registered HUBER+SUHNER trademark, is synonymous with high-grade WIRE+CABLE products developed and produced in-house. RADOX® insulating and jacketing materials,...

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Coil winding Industry RADOX-5

Cable types for coil-winding applications Introduction 7 Flexible and solid wires 9 Multicore cables Technical information 29 43 HUBER+SUHNER Excellence in Connectivity Solutions 5

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Coil winding Industry RADOX-9

RADOX® 155 Flexible and solid wires RADOX® 125, flexible single core 10 RADOX® 155, flexible 12 RADOX® 155, solid 14 RADOX® eco–F, flexible 16 RADOX® UL 3266 / CSA AWM I A/B 18 RADOX® UL 3271 / CSA AWM I A/B 20 RADOX® UL 3289/CSA CL 1503 22 RADOX® UL 3289 / CSA CL 1503, solid 24 RADOX® KDJ–11, flexible 26 All our cables fully comply with the European directives 76/769/EWG, 2003/11/EG, 2000/53/EG, 2003/53/EG and 2002/95/EG (RoHS). HUBER+SUHNER 9

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Coil winding Industry RADOX-10

RADOX® 125 Flexible single core • excellent high and low temperature and ozone resistance • weatherproof • halogen free • flexible, easy to strip and process • high resistance to thermal pressure • high abrasion resistance • oil–resistant Application Protected and fixed installation inside electrical equipment, especially suitable for the connection of motor windings, switchboards, white goods and lighting fixtures. Composition of cable Conductor Insulation Core colours stranded tin plated copper, acc. to EN 60228, class 5 RADOX® 125 extruded and electron beam crosslinked polyolefin copolymer...

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Coil winding Industry RADOX-12

RADOX® 155 Flexible single core • excellent high and low temperature and ozone resistance • weatherproof • easy to process • high resistance to heat pressure • high abrasion resistance • soldering resistant • flexible • resistant to impregnation resins and varnishes Application Protected and fixed installation inside electrical equipment, especially suitable for the connection of motor windings, switchboards, magnets and transformers. Composition of cable Conductor Insulation Core colours stranded tin plated copper, acc. to EN 60228, class 5 RADOX® 155 extruded and electron beam crosslinked polyolefin...

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Coil winding Industry RADOX-14

RADOX® 155 Solid wire • excellent high and low temperature and ozone resistance • weatherproof • high resistance to heat pressure • high abrasion resistance • soldering resistant • easy to process • resistant to impregnation resins and varnishes Applications Protected and fixed installation inside electrical equipment, especially suitable for the connection of motor windings, switchboards, magnets and transformers. Composition of cable Conductor Insulation Core colours solid bare or tinned copper wire, acc. to EN 60228, class 1 RADOX® 155 extruded and electron beam crosslinked polyolefin copolymer...

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Coil winding Industry RADOX-15

RADOX® 155 Solid wire Extract from our delivery program Cross section Conductor Core Weight nom. mm2 dia. max. mm R20 IEC 60228 max. Ω/km dia. mm nom. kg/100 m 0.50 0.8 36.7 1.90 ± 0.10 0.8 0.75 1.0 24.8 2.10 ± 0.10 1.0 1.0 1.15 18.2 2.35 ± 0.10 1.4 1.5 1.4 12.2 2.60 ± 0.10 1.9 Various colours on request. HUBER+SUHNER 15

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Coil winding Industry RADOX-16

RADOX® eco–F Flexible single core • excellent high and low temperature and ozone resistance • weatherproof • halogen free • easy to process • soldering resistant • flexible • resistant to impregnation resins and varnishes Application Protected and fixed installation inside electrical equipment, especially suitable for the connection of motor windings, switchboards, white goods, lighting fixtures, etc. Composition of cable Conductor Insulation Core colours stranded tin plated copper RADOX® eco–F, extruded and electron beam crosslinked polyolefin various, on request Technical data Voltage rating...

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Coil winding Industry RADOX-18

RADOX® UL 3266 / CSA AWM I A/B Flexible single core • excellent high and low temperature and ozone resistance • weatherproof • high abrasion reistance • resistant to impregnation resins and varnishes • easy to process • soldering resistant • flexible Application Protected and fixed installation inside electrical equipment, especially suitable for the connection of motor windings, switchboards, magnets and transformers. Composition of cable Conductor Insulation Core colours stranded tin plated copper, acc. to EN 60228, class 5 RADOX® extruded and electron beam crosslinked polyolefin copolymer...

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Coil winding Industry RADOX-20

RADOX® UL 3271 / CSA AWM I A/B Flexible single core • excellent high and low temperature and ozone resistance • weatherproof • flame retardant • high resistance to heat pressure • high abrasion reistance • easy to process • soldering resistant • flexible Application Protected and fixed installation inside electrical equipment, especially suitable for the connection of motor windings, switchboards, magnets and transformers. Composition of cable Conductor Insulation Core colours stranded tin plated copper, acc. to EN 60228, class 5 RADOX® extruded and electron beam crosslinked polyolefin copolymer...

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