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HUBER+SUHNER
Automotive products

Automotive products

Product catalog summary

Overview
HUBER+SUHNER, based in Switzerland, specializes in electrical and optical connectivity solutions. Their RADOX® cables are engineered for automotive environments, offering high temperature and fluid resistance.

RADOX® Automotive Single Core Cables
Designed for low voltage applications in vehicles, these cables withstand temperatures from −40 to +150 °C/200 °C, resist motor oils and fluids, and maintain excellent electrical properties.

RADOX® 155S FLR and RW Cables
Available in various cross-sections, these cables offer temperature, ozone, and weathering resistance, and are flame retardant, suitable for motor wiring and sensor applications.

ETFE Cables
These cables are ideal for environments with constant hot oil immersion, providing temperature, ozone, and weathering resistance, and are flame retardant.

RADOX® Anticapillary Cables
Prevent fluid penetration along the conductor, resistant to high temperatures, oils, fuels, and hydrolysis, available in single and double insulation variants.

RADOX® Battery Cables
Designed for high temperature resistance with reduced diameter, resistant to battery acids and fluids, featuring excellent dielectric properties.

Technical Specifications
Includes detailed specifications for each cable type, such as cross-section, voltage rating, temperature range, and resistance characteristics, along with customer approvals and standards.

RADOX® 155 Battery Cable

Types: Flexible and Aluminium.
Specifications: Cross-sections from 8 mm² to 150 mm².
Characteristics: Temperature, ozone, and fluid resistance.
Applications: Approved for road vehicles.

RADOX® Elastomer S (REMS) Battery Cable

Types: Flexible, High Flexible, Thick-Wall.
Specifications: Cross-sections from 10 mm² to 150 mm².
Characteristics: Very flexible, flame retardant, fluid resistant.
Applications: Flexible power transmission in vehicles.

RADOX® Screened Cables

Types: Single Core, FLEX Single Core, Multi Core.
Specifications: Cross-sections from 1.5 mm² to 150 mm².
Characteristics: Flexibility, flame retardant, fluid resistant.
Applications: Power transmission in hybrid and electric vehicles.

RADOX® Sensor Cables

Characteristics: Temperature resistant, flame retardant, flexible.
Applications: Automotive sensors and electrical systems.

General Features of RADOX Sensor Cables
Designed for extreme conditions, resistant to oils, fuels, and hydrolysis, suitable for automated processing.

Specifications

Conductors: 1 to 50
Cross section: 0.14 to 6 mm²
Voltage rating: 60 to 600 V DC
Temperature range: -55 to +150 °C

Standards
Compliant with ISO 6722, ISO 19642, DIN EN 13602, and ADR approved.

RADOX Databus Cables
For high-frequency data transmission in vehicles, supporting CAN, LIN, MOST, FlexRay, and Ethernet.

Specifications

Conductors: 2 to 4
Cross section: 0.35 to 0.75 mm²
Voltage rating: 60 V DC
Temperature range: -55 to +125 °C/+150 °C

Automotive Cable Systems
Designed for mechanical abrasion and harsh conditions, crucial for electric vehicles, offering safe and reliable connections.

RADOX EV-C Cable System
High voltage cables for hybrid and electric vehicles, offering high performance insulation and EMI protection.

Benefits

High ampacity and compact design
Shock and vibration resistance
Environmental protection

Technical Data

Voltage rating: 1000 V DC
Current capacity: 450A (95 mm²) at 85°C
IP Rating: IP6K9K / IP67

Conclusion
RADOX technology provides robust solutions for automotive applications, ensuring durability and reliability.

Temperature Ratings and Longevity
RADOX cables extend the lifetime of automotive cables by operating at lower temperatures than their maximum rating.

Temperature Classes
Defined by ISO 6722, ranging from -40°C to +250°C, with specific materials determining resistance.

Current Carrying Capacity
Detailed tables on current carrying capacity under different conditions, including reduction factors.

Installation Guidelines
Recommendations for optimal performance, including maintaining distances and using perforated trays.

Key Data from Tables
Current carrying capacities and reduction factors for various scenarios.

Continuous Current Rating
Specifications for continuous current rating at specific temperatures and conditions.

Delivery Spools
Specifications for delivery spools, including dimensions and cable lengths.

Certifications
Certified under multiple standards including ISO 9001, ISO 14001, and IATF 16949.

Disclaimer
Facts and figures are for informational purposes only and do not constitute any warranty.

Catalog excerpts

Automotive products RADOX® cables and system solutions Edition 2020/09

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One source from start to finish

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Innovation to achieve the goal HUBER+SUHNER is a global company with headquarters in Switzerland which develops and manufactures components and system solutions for electrical and optical connectivity. With cables, connectors and systems – developed from the three core technologies of radio frequency, fiber optics and low frequency – the company serves customers in the communication, transportation and industrial sectors. Increasing engine efficiency, lower power consumption and smaller space restrictions gave rise to higher temperature in the engine compartment. Temperatures of −70 to +200 °C...

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Automotive wires and cables Automotive cable systems Technical and delivery information

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RADOX® automotive single core cables

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Low voltage cable for road vehicles, class D and F according to ISO 6722 and ISO 19642, temperature rating −40 to +150 °C/200 °C A growing demand of sensors, higher operating temperatures and restricted space are typical in today’s motor compartments. These cables have been developed with these specific requirements in mind. These cables are class D temperature range cables with reduced outer diameter. They have superb resistanceto motor oils, fluids and hydrolysis. Thanks to their electron beam cross-linked RADOX insulation, these cables have excellent resistance to extremes of temperature and...

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Number of conductors Cross section Voltage rating Temperature range Min. bending radius Composition of cable 1. Conductor stranded tinned or bare copper 2. Insulation RADOX 155S, extruded irradiation cross-linked polyolefin, various colours Characteristics and specialities • High and low temperature resistance • Ozone and weathering resistance • Resistant to pressure at high temperature • Resistant to motor oils, fuels and hydrolysis • Flame retardant • High abrasion resistance • Easy to strip and process Application Low voltage cable for use in road vehicle applications, such as motor wiring,...

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RADOX® 155S FLR (FLR91X and FHLR91X) Extract from our delivery programme Dimensions according to ISO 6722-1/ISO 19642, structure A Cross section Number of individual wires Core Diameter of individual wires max. mm Dimensions according to ISO 6722-1/ISO 19642, structure B Cross section Number of individual wires Core Diameter of individual wires max. mm

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Number of conductors Cross section Voltage rating Temperature range Min. bending radius Composition of cable 1. Conductor stranded, tin plated 2. Insulation RADOX 155S, extruded irradiation cross-linked polyolefin, various colours Characteristics and specialities • High and low temperature resistance • Ozone and weathering resistance • Resistant to pressure at high temperature • Resistant to motor oils, fuels and hydrolysis • Flame retardant • High abrasion resistance • Easy to strip and process Application Low voltage cable for use in road vehicle applications, such as motor wiring, fan motor...

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RADOX® 155S RW (FLU91X) Extract from our delivery programme Cross section Number of individual wires Diameter of individual wires max. mm

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Number of conductors Cross section Voltage rating Temperature range Min. bending radius Composition of cable 1. Conductor stranded bare copper 2. Insulation ETFE, extruded fluoropolymer, various colours Characteristics and specialities • High and low temperature resistance • Ozone and weathering resistance • Resistant to pressure at high temperature • Resistant to hot motor oils, fuels and hydrolysis • Flame retardant • High abrasion resistance • Easy to strip and process Application Low voltage cable for use in road vehicle applications, where constant hot oil immersion is required. Standards...

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ETFE (FLR7Y and FLU7Y) Extract from our delivery programme Dimensions according to ISO 6722-1/ISO 19642 Cross section Number of individual wires guide value Core Diameter of individual wires max. mm Dimensions according to ISO 6722-1/ISO 19642 Cross section Number of individual wires guide value Core Diameter of individual wires max. mm

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RADOX® anticapillary (single insulation) Number of conductors Cross section Voltage rating Temperature range Min. bending radius Composition of cable 1. Conductor stranded tinned or bare copper, special coating 2. Insulation RADOX 155S, extruded irradiation cross-linked polyolefin (FLR91X), various colours Characteristics and specialities • Barrier sealed, avoids penetration of fluids along conductor (fluids such as water and AdBlue) • High and low temperature resistance • Ozone and weathering resistance • Resistant to pressure at high temperature • Resistant to motor oils, fuels, hydrolysis...

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RADOX® anticapillary (single insulation) Extract from our delivery programme Dimensions according to ISO 6722-1/ISO 19642 structure A Cross section Number of individual wires Core Diameter of individual wires max. mm Dimensions according to ISO 6722-1/ISO 19642 Cross section Number of individual wires Core Diameter of individual wires max. mm

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RADOX® anticapillary (double insulation) Number of conductors Cross section Voltage rating Temperature range Min. bending radius Composition of cable 1. Conductor stranded tinned or bare copper, special coating 2. Insulation RADOX 155S, extruded irradiation cross-linked polyolfin 3. Insulation extruded irradiation crosslinked fluoropolymer (PVDF-X) for hot oil applications Characteristics and specialities • Barrier sealed, avoids penetration of fluids along conductor (fluids such as water, AdBlue and hot oils) • High and low temperature resistance • Ozone and weathering resistance • Resistant...

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RADOX® anticapillary (double insulation) Extract from our delivery programme Dimensions according to ISO 6722/ISO 19642 structure B Cross section Number of individual wires Core Diameter of individual wires max. mm Dimensions according to ISO 6722/ISO 19642 Cross section Number of individual wires Core Diameter of individual wires max. mm

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