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HUBER+SUHNER
Automotive products

Automotive products

Product catalog summary

Introduction
The document provides an overview of RADOX® cables and system solutions by HUBER+SUHNER, focusing on automotive applications. These cables are designed to withstand high temperatures and exposure to various fluids in engine compartments.

Specifications

Temperature Range: -70 to +200 °C.
Fluid Resistance: Resistant to diesel, oils, battery acids, salt water, and cleaning agents.
Compliance: Complies with European Directive 2002/95/EC (RoHS).

Product Features

RADOX® 155S FLR: High temperature and abrasion resistance, suitable for motor wiring and sensors.
RADOX® 155S RW: Ultra thin-wall cables for compact spaces.
ETFE Cables: High resistance to hot oils and abrasion.
Anticapillary Cables: Prevent fluid penetration, ideal for applications involving fluids like AdBlue.
Battery Cables: Flexible with high resistance to temperature, ozone, and automotive fluids.

Applications
Used in motor wiring, fan motors, sensors, and battery connections, designed for modern vehicles with high sensor counts and compact engine compartments.

Standards and Compliance
Adheres to ISO 6722 and DIN 72551, ensuring reliability and safety in automotive environments.

Conclusion
HUBER+SUHNER's RADOX® cables provide robust solutions for automotive wiring needs, offering durability and performance in challenging conditions.

Additional Specifications

Number of Conductors: 1 to 50.
Cross Section: 0.14 mm² to 150 mm².
Voltage Rating: 60 to 1000 V AC/DC.
Minimum Bending Radius: 3 to 4 times the cable diameter.

Composition

Conductor: Stranded bare or tinned copper.
Insulation: RADOX Elastomer S or other RADOX materials.
Optional components: Plastic tape, EMC screen, and sheath materials like TPU or fluoropolymers.

Characteristics and Specialities

High and low temperature resistance.
Ozone, weathering, and flame resistance.
Resistance to battery acids, diesel, oils, and other automotive fluids.
Easy to strip and process, with high flexibility.

Applications

Battery and power cables for road vehicles.
Screened cables for hybrid and electric vehicles.
Sensor cables for various automotive systems.
Databus cables for high-frequency data transmission in vehicles.

Standards
Complies with ISO 6722, DIN EN 13602, ensuring quality and reliability in automotive applications.

Data Summary
Includes tables listing specifications for different cable types, including cross-section, number of wires, diameter, resistance, and weight per 100 meters.

Automotive Cable Systems
Offers complete cable system solutions, including development, injection molding, and waterproof system solutions, emphasizing turnkey solutions and operational flexibility.

High Voltage Distribution Units (HVDU)
Designed for electric vehicles, ensuring power distribution with EMC protection and IP69K/IP65 protection modes.

Adaptor Plates
Facilitate power distribution in hybrid vehicles with minimal space requirements.

High Voltage Connectivity System (RACS)
Offers screened HV connections with low electrical resistance and high ampacity.

Technical Data
Provides detailed electrical, mechanical, and environmental specifications for each component.

RADOX® Advantages
Highlighted for non-melting properties, ability to withstand temperature peaks, and extended lifetime at lower temperatures.

Temperature Classes
Outlines temperature classes for cables, defined by ISO 6722.

Current Carrying Capacity
Provides tables and formulas for calculating current carrying capacity under various conditions.

Installation Guidelines
Reduction factors vary based on the number of conductors and installation method, impacting the effective current capacity.

Reel Specifications
Details on plastic and plywood reels, including dimensions and cable lengths per delivery.

Certifications
Certified according to EN(AS) 9100, ISO 9001, ISO 14001, ISO/TS 16949, and IRIS.

Contact Information
HUBER+SUHNER AG, Low Frequency Division, Tumbelenstrasse 20, 8330 Pfäffikon ZH, Switzerland. Phone: +41 44 952 2211, Fax: +41 44 952 2670, Website: hubersuhner.com

Catalog excerpts

Automotive products RADOX® cables and system solutions Excellence in Connectivity Solutions

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One source from start to finish

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Innovation to achieve the goal The HUBER+SUHNER group is a leading international manufacturer of electrical and optical interconnectivity components and systems. Our main markets are communication, transport and industry. Under one roof, we combine technological capabilities in the three core fields of radio frequency, fiber optics and low frequency. Increasing engine efficiency, lower power consumption and smaller space restrictions gave rise to higher temperature in the engine compartment. Temperatures of −70 to +200 °C (3000 h) are commonplace. The wiring is exposed to various fluids, such...

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Automotive wires and cables Automotive system solutions Additional information Excellence in Connectivity Solutions

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HUBER+SUHNER Automotive products

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RADOX® automotive single core cables Low voltage cable for road vehicles, class D and F according to ISO 6722, temperature rating −40 to +150 °C/200 °C A growing demand of sensors, higher operating temperatures and restricted space are typical in today's motor compartments. These cables have been developed with these specific requirements in mind. These cables are class D temperature range cables with reduced outer diameter. They have superb resistance to motor oils, fluids and hydrolysis. Thanks to their electron beam cross-linked RADOX insulation, these cables have excellent resistance to...

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RADOX® 155S FLR (FLR91X) Number of conductors Cross section Voltage rating Temperature range Min. bending radius Composition of cable 1. Conductor stranded tinned or bare copper 2. Insulation RADOX 155S, extruded radiation cross-linked polyolefin, various colours Characteristics and specialities • High and low temperature resistance • Ozone and weathering resistance • Resistant to pressure at high temperature • Resistant to motor oils, fuels and hydrolysis • Flame retardant • High abrasion resistance • Easy to strip and process Application Low voltage cable for use in road vehicle applications,...

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RADOX® 155S FLR (FLR91X) Extract from our delivery programme Dimensions according to DIN 72551 part 6 type A Cross section Conductor resistance at 20 °C max. Ω/km Diameter max. mm Dimensions according to DIN 72551 part 6 type B Cross section Conductor resistance at 20 °C max. Ω/km Diameter max. mm Dimensions according to ISO 6722 Cross section Conductor resistance at 20 °C max. Ω/km Diameter max. mm * typical value × max. single wire diamet

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RADOX® 155S RW (FLU91X) Number of conductors Cross section Voltage rating Temperature range Min. bending radius Composition of cable 1. Conductor stranded, tin plated 2. Insulation RADOX 155S, extruded radiation cross-linked polyolefin, various colours Characteristics and specialities • High and low temperature resistance • Ozone and weathering resistance • Resistant to pressure at high temperature • Resistant to motor oils, fuels and hydrolysis • Flame retardant • High abrasion resistance • Easy to strip and process Application Low voltage cable for use in road vehicle applications, such as...

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RADOX® 155S RW (FLU91X) Extract from our delivery programme Cross section * typical value × max. single wire diameter HUBER+SUHNER Automoti

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ETFE (FLR7Y) Number of conductors Cross section Voltage rating Temperature range Min. bending radius Composition of cable 1. Conductor stranded bare copper 2. Insulation ETFE, extruded fluoropolymer, various colours Characteristics and specialities • High and low temperature resistance • Ozone and weathering resistance • Resistant to pressure at high temperature • Resistant to hot motor oils, fuels and hydrolysis • Flame retardant • High abrasion resistance • Easy to strip and process Application Low voltage cable for use in road vehicle applications, where constant hot oil immersion is required....

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ETFE (FLR7Y) Extract from our delivery programme Dimensions according to DIN 72551 part 6 type A and B Cross section Ultra thin-wall designs on request. * typical value × max. single wire diameter HUBER+SUHNER Autom

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RADOX® anticapillary (single insulation) Number of conductors Cross section Voltage rating Temperature range Min. bending radius Composition of cable 1. Conductor stranded tinned or bare copper, special coating 2. Insulation RADOX 155S, extruded radiation cross-linked polyolefin (FLR91X), various colours Characteristics and specialities • Barrier sealed, avoids penetration of fluids along conductor (fluids such as water and AdBlue) • High and low temperature resistance • Ozone and weathering resistance • Resistant to pressure at high temperature • Resistant to motor oils, fuels, hydrolysis and...

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RADOX® anticapillary (single insulation) Extract from our delivery programme Dimensions according to DIN 72551 part 6 type A Cross section Conductor resistance at 20 °C max. Ω/km Diameter. max. mm Cross section * typical value × max. single wire diameter

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RADOX® anticapillary (double insulation) Number of conductors Cross section Voltage rating Temperature range Min. bending radius Composition of cable 1. Conductor stranded tinned or bare copper, special coating 2. Insulation RADOX 155S, extruded radiation cross-linked polyolfin 3. Insulation extruded fluoropolymer, various colours, for hot oil applications Characteristics and specialities • Barrier sealed, avoids penetration of fluids along conductor (fluids such as water, AdBlue and hot oils) • High and low temperature resistance • Ozone and weathering resistance • Resistant to pressure at high...

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RADOX® anticapillary (double insulation) Extract from our delivery programme Dimensions according to DIN 72551 part 6 type A Cross section Conductor resistance at 20 °C max. Ω/km Diameter. max. mm Cross section * typical value × max. single wire diameter

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