Innovation for the Future Vehicle cabling solutions Edition 2012

Reliably efficient

Your partner for in-vehicle connectivity solutions Your partner for in-vehicle connectivity solutions HUBER+SUHNER is a leading international manufacturer and supplier of components and systems for electrical and optical connectivity. HUBER+SUHNER unites core competencies in radio frequency, fiber optic and low frequency technologies under one roof and offers a high-quality product range for the communication, transport and industrial markets. Customised solutions We excel with a steady stream of innovations to satisfy the needs of our customers around the world. Our core competency lies in offering...

Innovative solutions for demanding requirements Outstanding quality and performance Increasing efficiency and lower energy consumption in conjunction with compact designs are giving rise to higher temperatures in the engine compartment. Temperatures ranging from –70 °C to +200 °C (3000 h) are now commonplace. Cable connections not only have to withstand these temperatures, they also continue to offer resistance against a wide range of fluids such as fuels, oils, battery acid, salt water and cleaning agents. To meet the demands of this harsh and challenging environment, HUBER+SUHNER has developed...

Reliable connections in a harsh environment RADOX® insulation material from HUBER+SUHNER provides the perfect cabling solution in this demanding environment. The RADOX cable family comprises single-core, battery, sensor and data bus cables. RADOX is an electron-beam cross-linked insulation material that offers exceptionally high resistance against thermal, chemical, electrical and mechanical loads. Even extreme humidity and vehicle fluids have no effect on cable service life. RADOX cables provide all the specific properties desired, and as they have thinner walls than conventional solutions,...

Single core cables RADOX wiring has been developed to meet the increasing demand for reliable, high quality signal transmission between various sensors and the control system. Thanks to the characteristic properties of RADOX, these cables can be used in areas where temperatures may even briefly exceed 150 °C. • Single core cables for motor vehicles, class D and F (ETFE), as per ISO 6722 • Operating temperatures of –55 °C to +200 °C • Reduced outer diameter • Resistant to oils, fuels and thermal pressure • Hydrolysis resistant • High abrasion resistant, flame retardant • Excellent electrical properties...

RADOX® sensor cables RADOX sensor cables are suitable for low and high temperatures, are extremely flame-resistant, flexible, resistant to the media commonly used in the automotive industry and may be ordered preassembled to individual requirements. They guarantee optimum functionality of safety-critical connections, even in this most challenging of environments. • Sensor cables for motor vehicles • Operating temperatures of –55 °C to +150 °C • Resistant to oils, fuels and hydrolysis • Do not melt at high temperatures • Suitable for automated processes • Resistant to potting and overmoulding...

Cable systems RADOX® cable systems Extensive experience in the design and construction of complete cable systems makes HUBER+SUHNER a professional partner in the development and manufacture of dedicated cable harnesses and demanding cable systems for the automotive industry. Right from the planning phase and through to the development of customised cable system solutions – including the global production of small, pilot and large batches – HUBER+SUHNER provides turnkey solutions from a single source. We also provide the operative flexibility which comes from having several production sites worldwide....

High voltage distribution units for electric vehicles The HVDU (High Voltage Distribution Unit) distributes energy between the battery, alternator, engine and secondary units. HUBER+SUHNER develops customised HVDUs and can even deliver the preassembled cabling as part of the service. The distribution systems themselves exhibit the following properties: • EMC protected • Integration of different components as per customer requirements, e.g. capacitors, fuses, insulation monitors, inertia switches, etc. • Protected by an interlock system • Materials and components with the lowest electrical resistance •...

Cable systems RACS high voltage connectivity systems Drawing on years of experience in connectivity technology for high voltage systems, HUBER+SUHNER has developed the innovative RACS connection system (RADOX® Automotive Connection System). Combine RACS with HVDU to benefit from considerably smaller space requirements together with a safer and more efficient connection between the HVDU and high voltage units. These high voltage cable systems are available as made-to-order assemblies or pigtails. The main benefits of this connectivity system are: • Screened HV connection • Low electrical resistance...

HUBER+SUHNER is certified according to ISO 9001, ISO 14001, ISO/TS 16949 and IRIS. WAIVER It is exclusively in written agreements that we provide our customers with warrants and representations as to the technical specifications and/or the fitness for any particular purpose. The facts and figures contained herein are carefully compiled to the best of our knowledge, but they are intended for general informational purposes only. 84016005 Rev.A/08.2011 MIX Paper from responsible sources FSC® C018740