Installation Technical Manual
44Pages

Innovation--------- All for Conveying! HONGSBELT® World-renowned Modular conveyor belt manufacturer

Preface HONGSBELT with fifteen glorious years of development since its foundation in 1999, has shifted its business from simply selling traditional conveyor belts to providing solutions of the smart conveyor belts, integrating R&D, manufacturing and sales. We are committed to provide services for our customers with unchanging sincerity and devotion. Adhering to the pursuit belief of “Innovation must be made”, HONGSBELT team has actively thrown themselves into R&D with a heavy investment on establishing R&D Department, Refine Modular Department, Plastic & Shaping Workshop, etc. and dedicated...

1-1 Comparison table of friction coefficient There are various height and size (Table 3) for HONGSBELT® conveyor belt cleat (Fig 2), and they can be processed into special height, and then assembled with conveyor belt, without additional fixed devices, which is suitable for inclined

The Smart Modular Belt In addition, there is special angle cleat of HS-100 series. (Figure)

The Smart Modular Belt 1-2-1 Size and tolerance of cleat's processing The processing of cleat's height and reserved width in two sides is available to satisfy the different application, but the processing depends on the mechanical cutting, it will cause the tolerance in size, which deserves special attention in In order to avoid the drop of products under big angle of inclination, HONGSBELT have 100mm and 150mm height scoop of HS-100 series, 75mm height scoop of HS-200 series for your choice. The standard angle is 90 degree, which achieves the vertical conveying of product.

The Smart Modular Belt There is various size of HONGSBELT side wall can be matched with cleat to avoid side drop of product. (Example of the combination of side wall and cleat)

The Smart Modular Belt For inclined conveying, if cleat is not applicable, Modular conveyor belt with TPE friction cover (EL) will be the solution to achieve inclined conveying. TPE friction cover is attached on surface of modules with special molding method to achieve slip-resistance function. TPE is environmentally friendly and recyclable; it can be mixed with raw material of module. Modular conveyor belt with TPE has high friction surface, so it is not suitable for accumulation conveying or other conveying which require HONGSBELT® Modular conveyor belt with TPE friction cover including:...

1 - 5 Pusher Suitable For HS-300-HD an HS-300-HD-GB Series The pusher plays significant role in climbing conveying, which prevents the slip of box and achieve stable climbing conveying. Trave direction

Only suitable for HS-1800 series Auto industry: The specially modular belt for automobiles are suitable for HS-F2 pusher. The firm and tough pusher is designed for the positive drive of vehicles.

II. Design specifications of conveyor system 2- 1 Exploded view of conveyor (breakdown drawing) A:Drive Sprocket F: Motor mounting flange I: Motor speed reducer E: Return supporting roller 2- 2 Application specification of conveyor belt’ surface HONGSBELT® modular conveyor belt have various surface protruding pattern, friction cover and roll ball for choice. For the dimension between protruding structure and conveyor belt unit, please refer to our technical parameters or consult our sale team.

The Smart Modular Belt 2-3 Instructions for the design of reserved clearance 2-4 Thermal expansion and contraction (expansion coefficient) Thermal expansion and contraction is common for plastic material, so it is necessary to take this point into account for the design of conveyors, and reserve clearance for expansion in width and change in length. The formula for changes between temperature and dimension is as follows:

2 - 5 Installation methods of drive sprocket 2 - 5 - 1 Key points for the space between straight belts’ drive sprockets The central sprocket should be installed in width central position of conveyor belt to fix the direction and linear running of conveyor belt. At the same time, lock rings are needed to be installed on both sides of sprocket. (Fig 7). C-type fixed button Except central sprocket, the other sprockets are not needed to be fixed with lock rings, so they can waver together with gearing system to adapt the change in width caused by expansion and contraction under different...

The Smart Modular Belt Computing example: 100A, PP material, 12 teeth sprockets, which are used to convey products packed with box. 900mm belt' width, central distance of the conveyor's drive/driven sprockets is 10m; The box is 600mm in width and 800mm in length, with box length as running direction; Distance between boxes is 200mm, each • Total length of conveyor belt (Catenary sag is ignored) =10M x 2+PD196 x 3.1416/ • Weight of conveyor belt =20.615M x 0.9M x 8.5Kg/M2 (unit weight of conveyor belt) • The central distance between the conveyor's drive/driven sprockets • P=S (refer to...

2 - 6 Key points of the space between driven sprockets The central sprocket of driven sprocket should also be fixed to maintain the running direction, and the installation, fixed way, quantity of driven sprockets should be same with drive sprockets. 2 - 7 Operating environments for instant start In an instant start, it is easy for conveyor belt to vacillate towards both sides because of lateral displacement, which will cause the imperfect engagement of conveyor belt and sprockets. Except and thus the clench between module conveyor belt and Sprocket is incomplete. Except the central...

2 - 8- 1 Precautions for the installation of auxiliary support (central) bearing For the installation of auxiliary support bearing, the auxiliary bearing must be fixed on the frame of conveyor solidly by welding or bolting. It deserves accurate design and manufacturing, as well as elaborate construction work for the production of auxiliary support bearing. It should be noted that if the diameter of drive sprocket can accommodate the installation of auxiliary support bearings. 2- 9 Support mode The best support mode for conveyor belt is wear strips support, and roller support (except...