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IR-Camera for Recovery Boiler

IR-Camera for Recovery Boiler

IR-Camera for Recovery Boiler

Product catalog summary
Overview: The RB-TemTV-M1500 is an IR-Camera system designed for recovery boilers, providing real-time, high-definition images of combustion and ash accumulation. It is crucial for monitoring the molten material cushion in alkali recovery boilers, which affects chemical reaction conditions.
Key Features:
  • High-performance solid-state infrared imaging technology that penetrates smoke and dust for clear images.
  • Double-layer air-cooling protection for the imaging probe, allowing continuous monitoring in high temperatures (up to 2000℃).
  • Automatic retraction device for lens protection in case of cooling air interruption, overtemperature, or power failure.
  • Infrared image sensor for clear visibility in hot, dusty environments, with temperature readings for multiple areas.
  • Temperature measurements calibrated using a standard black body for accuracy.
  • Real-time temperature analysis and historical data retention for improved combustion efficiency.
System Features:
  • Continuous and stable operation with minimal maintenance.
  • Temperature range capability of 600℃ to 1400℃.
  • Automatic exit of the imaging probe in adverse conditions.
  • Remote operation of the flexible slag removal device.
Technical Parameters:
  • Cooling gas requirements: Gas pressure of 0.4MPa, gas flow of 500L/min, and temperature between 20℃ to 35℃.
  • Use of clean instrument gas or nitrogen to prevent lens contamination.
System Composition:
  • Imaging part (infrared camera and lens).
  • Probe exit protection device.
  • Mechanical slag removal device.
  • Control unit for monitoring air pressure and temperature.
  • Gas filtration device.
  • Image processing unit for displaying images and temperatures.
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Catalog excerpts

IR-Camera for Recovery Boiler-1

IR-Camera for Recovery Boiler Model number: RB-TemTV-M1500 The molten material cushion at the bottom of the alkali recovery boiler plays a crucial role in the furnace's chemical reaction conditions. Its height and shape are essential for adjusting the black liquid spray gun and primary air. Cushion detection allows operators to monitor its condition from the control room. Given the presence of black liquid drips and alkali and mirabilite dust in the harsh high-temperature environment, this process requires precise monitoring. The RB-TemTV-M1500 camera system, developed by our company, provides real-time, high-definition images of combustion and ash accumulation within the boiler, helping optimize boiler operation. The system features an optimized optical design and a specially engineered cooling and purge mechanism to prevent ash buildup on the probe while ensuring cooling efficiency. In emergency situations, a retraction device is included for lens protection. The cooling air system is connected to both the relay lens unit and the camera housing. The IR-Camera for Recovery Boiler includes an automatic retraction device and slag cleaning mechanism. If cooling air is interrupted, an overtemperature condition occurs, or power failure happens, the retraction device automatically withdraws the probe to protect it. Before the lens extends into the boiler, the automatic ash cleaner removes any accumulated ash from the installation hole to prevent it from contacting the lens. The camera's unique infrared image sensor ensures clear visibility even in hot, dusty environments. It can display temperature readings for multiple areas or points simultaneously. Temperature measurements are calibrated using a standard black body, providing accurate temperature readings. This system integrates temperature measurement functionality as a key feature.

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IR-Camera for Recovery Boiler-2

■ RB-TemTV-M1500 IR-Camera for Recovery Boile adopts high-performance solid-state infrared imaging technology, which can penetrate the smoke and dust in the furnace to form clear images; ■ The imaging probe adopts double-layer air-cooling protection and can be directly extended into the kiln (below 2000°C) for continuous and real-time monitoring. The scientific design of air flow distribution forms a rotating wind curtain at the front of the lens, which increases the strength and sweeping area of the wind curtain, and effectively prevents the contact between the dust in the furnace and the lens...

 Open the catalog to page 2
IR-Camera for Recovery Boiler-3

Engineering case renderings

 Open the catalog to page 3
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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