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IR-Camera for Blast furnace

IR-Camera for Blast furnace

IR-Camera for Blast furnace

Product catalog summary
Overview: The RB-IRGL infrared camera is a high-performance device designed for monitoring temperature distribution at the top of blast furnaces. It features a non-cooled focal plane detector that converts infrared radiation into video images, providing high-resolution monitoring of gas flow dynamics, slag flow, and material distribution.
Key Features:
  • Dual cooling mechanisms (water and nitrogen gas) ensure stable operation in harsh conditions.
  • Stainless steel, dual-layer water-cooled air-seal design prevents dust accumulation and maintains lens temperature below 40°C.
  • High-resolution infrared sensor for detailed imaging.
  • Intelligent control system with automatic protection functions, including automatic shutdown and retraction in case of anomalies.
  • Ultra-wide temperature measurement range up to 1600°C.
  • Crosshair radar temperature measurement for coordinate-based displays.
Usage Conditions and Performance Indicators:
  • Compressed Nitrogen: Inlet Pressure 0.3MPa–0.7 MPa, Flow Rate 30 m³/h, Temperature ≤35°C.
  • Cooling Water: Inlet Pressure ≥0.3MPa, Flow Rate 2.5 m³/h, Temperature ≤60°C.
  • Power Consumption: 120W, Voltage: AC220V, Protection Rating: IP65.
Technical Specifications:
  • Detector Type: Uncooled Focal Plane Microbolometer.
  • Resolution: 640×480 pixels, Pixel Pitch: 17μm.
  • Wavelength Range: 8–14μm, Thermal Sensitivity: ≤50mK@30°C.
  • Frame Rate: ≤50Hz (Configurable), Temperature Accuracy: ±2°C or ±2%.
  • Temperature Range: 50°C~1600°C.
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Catalog excerpts

IR-Camera for Blast furnace-1

IR-Camera for Blast furnace Model number: RB-IRGL The RB-IRGL infrared camera is a high-performance device featuring a non-cooled focal plane detector, specifically designed to monitor the temperature distribution at the top of blast furnaces.The infrared focal plane detector detects the infrared radiation from the target and, through processes such as photoelectric conversion and signal processing, converts the target's distribution image into a video image. The RB-IRGL thermal imaging camera continuously monitors the temperature distribution above the charge surface, delivering high-resolution images of gas flow dynamics, slag flow, and material distribution within the furnace. With a broad measurement range of 0 – 1600 ° C and high precision, it is specifically designed to support thermal management and operational efficiency in modern blast furnace systems. The system features both air and water cooling mechanisms, ensuring stable operation in the harsh conditions of high temperature, pressure, dust, and humidity within the furnace. By integrating optics, mechanics, and electronics, the system allows for automatic extension and retraction inside the furnace, significantly reducing labor intensity and providing advanced visual monitoring for blast furnace operations. The Blast Furnace Thermal Imaging Camera probe utilizes dual cooling technologies, combining water cooling and nitrogen gas cooling. Nitrogen gas creates a flow of air in front of the lens, enhancing the air curtain's coverage and preventing furnace dust from contacting the infrared lens. This ensures excellent dust resistance and effective lens cooling, enabling continuous and stable system operation. The blast furnace thermal imaging camera probe can penetrate dust and thermal radiation to observe images that ordinary cameras cannot see or fail to capture clearly. The camera probe adopts a dual-layer water-cooled air-seal design, made entirely of stainless steel. Air is blown from inside the probe outward to form an air curtain, preventing dust accumulation at the front of the protective cover and safeguarding the lens and thermal imaging equipment. The cooling water jacket continuously cools the exterior of the thermal imager, ensuring that its temperature remains below 40°C. The unique purge design allows manual control of the dust scraping function. The high-resolution infrared sensor delivers more detailed and clearer images. The system is controlled intelligently and features automatic protectio, or pown functions, including automatic shutdown in case of water, gaser loss, or in the event of overheating. Under abnormal conditions, the camera probe auto

 Open the catalog to page 1
IR-Camera for Blast furnace-2

withdraws from the furnace and closes the motorized ball valve, ensuring that furnace heat and gas do not escape from the equipment openings. The software design incorporates a unique dust filtering algorithm, enhancing image depth and allowing visibility of gaps in the furnace wall. • The ultra-wide temperature measurement range can accommodate furnace temperatures of up to 1600°C. • Equipped with crosshair radar temperature measurement functionality, it enables coordinate-based radar chart displays • Equipment Replacement or Maintenance: Maintenance personnel only need to press the "Camera...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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