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Infrared kiln scanner

Infrared kiln scanner

Infrared kiln scanner

Product catalog summary
Overview: The OPTKS400 is an infrared kiln scanner designed for monitoring the temperature of rotary kilns. It ensures safe and reliable kiln operation by detecting hot spots and potential damage to the kiln body, thereby extending its service life.
System Performance Features:
  • Computer-operated and fully digital processing system.
  • Suitable for various sizes of rotary kilns globally, with a compact and versatile design.
  • Fast, non-contact, and precise scanning thermometer adaptable to kilns up to 6 rpm.
  • Optional scanner angles from 90° to 120°, suitable for large kilns with high daily production.
  • Minimum measurement spot of 5cm, offering high performance and precision.
  • Temperature resolution of ±2℃, with digital imaging of data.
  • Graphical display of temperature distribution, allowing detailed monitoring and analysis.
  • Data storage for historical comparison and trend analysis, aiding in maintenance and safety measures.
Technical Parameters:
  • Temperature range: 50~600℃ with an accuracy of ±2℃.
  • Thermal sensitivity: 0.08K.
  • Optical resolution: Detects a minimum spot of 6cm at 30 meters.
  • Scanning angle: Standard 90º, customizable.
  • Scanning frequency: 20HZ~150HZ.
  • Compatible kiln speed: 0.3~6r/min.
  • Operating temperature: -30~50℃, with options for extreme conditions.
System Composition:
  • Includes a high-performance infrared thermal imaging scanner, power supply, kiln rotation contact switch, wheel contact switches, optical cable, data converter, and a central control room system.
Software Functions:
  • Historical temperature record analysis.
  • Refractory material management for maintenance.
  • Quick cross-section temperature analysis.
  • Full kiln temperature curve analysis.
  • 3D graph analysis of kiln temperature and lining thickness.
  • Comparison of new and old temperature data.
  • Production process fault alarms.
  • Color report output and kiln speed monitoring.
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Catalog excerpts

Infrared kiln scanner-1

Model number: OPTKS 400 The OPT KS400 kiln carcass infrared scanning temperature measurement system is an important detection equipment to ensure the safe and reliable operation of the rotary kiln. The infrared scanning thermometer uses imported temperature measuring devices as the core, with fast detection speed, accurate temperature acquisition, and can work reliably and stably under harsh environmental conditions. The entire system has fast data update, friendly, flexible and convenient operation interface, and can provide more detection information, historical records and analysis methods, rotary kiln status judgment information, etc. The system is specially designed for detecting the operating status of the rotary kiln. It can accurately detect hot spots caused by the shedding of refractory bricks of the rotary kiln and the skinning phenomenon of the kiln, so as to avoid high-frequency losses caused by damage to the kiln body and greatly extend the service life of the kiln body. Provide users with complete important parameters for detecting kiln operation System performance features ■ OPTKS400 kiln carcass scanning temperature measurement system is a new and latest scanning temperature measurement system that is completely computer-operated and fully digitally processed; ■ It is suitable for large, medium and small production enterprises with rotary kilns at home and abroad. It has the characteristics of compact structure, strong versatility, stability and reliability, and simple installation, use and maintenance; ■ The scanning thermometer is fast, non-contact and precise, and can adapt to the fastest rotary kiln (up to 6 rpm); ■ The scanner angle is optional from 90° to 120°, suitable for large rotary kilns with a daily production of 5,000 tons and 10,000 tons in China; ■ The scanner has a minimum measurement spot of 5cm, which is the best and highest performance thermometer at present; ■ It can detect the smallest hot spot and find the red kiln in time. ■ Its temperature resolution can reach ± 2 °C . The carcass scanner system uses a lot of computer technology to digitize and image the measured data. ■ The digitized signals and various calculation results are intuitively displayed on the monitor in a graphical manner. The displayed color temperature distribution image directly shows the furnace shell temperature value or furnace lining thickness. The operator can move the mouse on the monitoring screen to select the menu and observe the surface temperature and position of any point on the kiln

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Infrared kiln scanner-2

■ The system saves the data of each measurement scanning cycle. The operator can browse the historical records at any time to compare the temperature changes of the kiln carcass before and after. Especially when the kiln lining in the kiln is abnormal, the specific time and trend of the abnormal situation can be queried and corresponding measures can be taken to ensure the safe and normal operation of the kiln. The OPTKS400 Linear Scanner System includes: ■ High-performance infrared thermal imaging scanning thermometer and power supply device; ■ One kiln rotation contact switch; ■ Th ree wheel...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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