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The Quick Guide to Floor Grinding

The Quick Guide to Floor Grinding

The Quick Guide to Floor Grinding

Product catalog summary
Introduction
This document is a quick guide for floor grinding using HTC machines. It includes tool guides, mounting instructions, machine operation tips, and general advice for effective use.

Tool Guide
The guide provides information on different tools such as EZ H2, EZ M1, and T-Rex® Dome II, specifying their use for soft and hard concrete, coating removal, and grinding. It highlights the importance of checking tool wear, especially on soft concrete, and provides a timeline for concrete hardening.

Mounting Tool Holders/Diamond Tools
Instructions for mounting tool holders include safety precautions such as unplugging the machine, using protective gloves, and ensuring the splash guard is properly mounted to avoid suction issues.

Switching EZchange™ Tools
Tools can be switched by placing them in the holder and tapping lightly with a rubber hammer.

Machine Operation
Guidance is provided for troubleshooting tool performance issues such as glazing or rapid wear. Recommendations include adjusting weight, speed, and tool bond hardness.

T-Rex® Tools
T-Rex® tools are designed for removing old finishes and are not suitable for conventional grinding. The HTC X model requires both A and B versions of T-Rex® for optimal performance.

Control Knobs and Starting the Machine
The control panel includes an emergency stop, on/off switch, speed control, and rotation direction. Proper use of these controls is crucial to avoid damaging the machine.

Troubleshooting Machine Start Issues
Common issues include the emergency stop being engaged, power cord problems, excessive grinding head pressure, blown fuses, and error codes.

General Advice
Before starting, inspect the floor for obstructions, mount the appropriate tools, and use protective gear. Ensure the power cord is of appropriate length and the power supply is adequate.

Choosing the Right Machine
Select a machine based on the surface area and required grinding steps. Larger areas require larger machines.

Adhesive Removal
For adhesive removal, a 50% overlap in grinding is recommended for best results.

Vacuum Cleaner Maintenance
Regularly check the vacuum cleaner bag to ensure tools are functioning properly.

Conclusion
HTC provides a range of machinery suitable for various floor types, emphasizing the importance of using original HTC tools for optimal performance.
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Catalog excerpts

The Quick Guide to Floor Grinding-1

HTC Quick guide Floor grinding

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The Quick Guide to Floor Grinding-2

OBS! NB! Soft concrete causes more wear on the tools. Check tools for wear after 10 mins. It takes about 20 to 30 days for newly-laid concrete to harden and attain its full strength. Source: HTC Sweden AB. The values can vary depending on the quality of the concrete. * Mega Pascal Epoxi Adhesive Paint Self-leveling compound Seams and irregularities

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The Quick Guide to Floor Grinding-3

Tool guide Mounting tool holders/diamond tools When mounting tool holders, the following precautions should be taken: • • • • • • • • Remove any loose weights. • The power should be off and HTC recommends that • the cord be unplugged. • Tip the machine over and detach the old tool holder. • The tool holder can also be screwed to the machine if desired. The discs and tools may be hot. Use protective gloves! • Mount the new tools. • Lock the tools. Turn the machine upright and check the splash guard. • Make sure the splash guard is lying flat against the floor. • An improperly mounted splash guard...

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The Quick Guide to Floor Grinding-4

Machine operation What if the tools don’t work? What do I do if the tool glazes* over or grinds poorly? 1. 2. 3. 4. Increase the weight (pressure) Vary the speed Moisten the surface Switch to tools with a softer bond Check the tools after about 10 minutes to ensure they are not wearing down too quickly. What should I do if the tool wears out too fast? 1. Choose a tool with a harder bond 2. Reduce the pressure 3. Increase to a full set (Tools in all places.) What is meant by “too fast”? 1. If the tool wears down more than 1mm in 30 minutes. Measure the tool for wear after about 10 minutes. *Glazing...

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The Quick Guide to Floor Grinding-5

Machine operation Control knobs - Description of functions The control panel has the following knobs: • • • • Emergency stop Red button. Located on the control panel; cuts the power immediately. On/Off (main switch) Starts and stops the machine’s electronics and prepares for start-up. A green light is lit when the switch is turned. Speed (applies only to machines with variable speed) Regulates the speed of the machine’s grinding discs. Rew/Fwd (used to start and stop the machine) Starts and stops the machine’s grinding discs. Starting the machine 1. Begin by placing the machine in start-up mode...

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The Quick Guide to Floor Grinding-6

General advice What if the machine doesn’t start? 1. Make sure the emergency stop button is not pushed down. 2. Make sure the machine’s power cord is okay, has sufficient area, and is not too long (30 meters [98 feet] maximum for single-phase, 50 meters [164 feet] for three-phase). 3. Is the grinding head pressure too high? Remove any weights or lift the machine slightly to ease the pressure on the grinding heads. 4. Check to see if a fuse blew. 5. Check for an error code on the converter’s display in the electric cabinet. How do I use the machine? Before you get started, do the following: •...

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The Quick Guide to Floor Grinding-7

General advice Choose the right machine Your choice of machine should be determined by the surface and time. Large surface area=large machine, and vice versa. It is essential to know how many times the surface needs grinding (grinding steps). Inspect the surface Inspect the floor carefully and remove any objects sticking up that might get fastened in or damage the machine and tools. Use the correct power cord Use a power cord that is no longer than 30 meters (98 feet) for single-phase or 50 meters (164 feet) for three-phase and that covers an area big enough to accommodate the machine being used....

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The Quick Guide to Floor Grinding-8

Machinery for all floors from HTC - the industry leader HTC Sweden AB - Box 69, 614 22 Söderköping, Sweden - ph: +46 (0)121-294 00

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.