1. Catalogs
  2. HRSflow
  3. multitech Catalogue
video corpo

multitech Catalogue

multitech Catalogue
1 / 140 PagesView full catalog

multitech Catalogue

Product catalog summary
Introduction
The Multitech line by INglass HRSflow is designed to address challenges in the multicavity industry, emphasizing reliability, speed, and environmental sustainability. Key features include high-performance materials, faster cycle times, easy maintenance, and reduced energy consumption.
Technical Information
Series Selection: The MT series offers various nozzle sizes (MT22, MT29, MT39) with thermal and valve gate options. The MTF series is optimized for fast cycle applications, while the MTVG series ensures precision alignment for high-volume production. The MTA series features a screwed connection to prevent leakage.
Specifications: Each series has specific bore diameters, flow rates, and weight ranges, with considerations for nozzle length and material type.
Product Terminology
General Tolerances: Tolerances are detailed to ensure precision in manufacturing processes.
Nozzles & Hot Runners
Nozzles: Various series are available, including face-to-face and screwed-in designs, each with specific applications and benefits.
Hot Runners: The catalogue details manifold structures, components, and accessories, emphasizing the importance of proper configuration for optimal performance.
Hot Halves
Design dimensions for typical hot halves are provided, highlighting the importance of precise measurements in system setup.
Tips and End Rings
MultiTech offers a variety of tips and end rings, including free flow, torpedo, and valve gating methods, each suited for different materials and applications. The choice of tip and end ring affects gate temperature control and overall system performance.
Valve Gating
This method uses a pin to mechanically close the injection gate, offering advantages such as reduced cycle time, improved gate quality, and better dimensional consistency. Different configurations are available to suit various material types and production needs.
Material Specifications
  • Shrinkage Rates: Various plastic materials have different shrinkage rates, ranging from 0.01% to 3%.
  • Specific Weight and Softening Temperature: Each material has specific weight and softening temperature ranges, crucial for selecting the right material for specific applications.
Technical Information
  • Mold and Injection Temperatures: Detailed temperature ranges for molding and injection are provided for each material, ensuring optimal processing conditions.
  • Pressure and Drying Parameters: Specific pressure ranges and drying conditions are outlined to maintain material integrity during processing.
Design and Assembly
  • Nozzle and Gate Design: The document includes detailed dimensions and tolerances for nozzle and gate components, emphasizing the importance of precise assembly to prevent material leakage.
  • Component Specifications: Exploded views and specifications for components like tips, bushings, and heaters are provided to aid in assembly and maintenance.
Operational Guidelines
  • Start-Up Procedures: Initial molding should be conducted at low injection velocity and pressure to ensure proper filling and avoid defects.
  • Cooling Circuits: Recommendations for cooling circuit placement are given to optimize temperature control during operation.
Expansion and Tolerances
  • Thermal Expansion: Tables provide expansion values for nozzles at various temperatures, critical for maintaining dimensional accuracy.
  • General Tolerances: Standard tolerances are specified for various components, ensuring compatibility and performance.
Overview
This document is a technical catalogue detailing specifications and design parameters for thrust blocks used in thermal gate and valve gating systems, as well as typical hot halves design dimensions.
Specifications
  • Back Plate Hardness: The hardness of the back plate is specified as 30 to 36 HRc.
  • Airgap Values: Various airgap values are provided for different components at 20°C, such as 28.80, 38.80, and 44.0.
Thrust Block Details
  • MT29 Series: Includes recessed thrust blocks for the thermal gate system, with specific airgap values and back plate hardness.
  • MT39 Series: Standard thrust blocks for the thermal gate system, with similar specifications as the MT29 series.
  • MT Series for Valve Gating Systems: Provides thrust blocks with specified airgap values and back plate hardness.
Hot Halves Design Dimensions
  • Details typical design dimensions for hot halves, including upright and side inlets.
  • Key dimensions include length (L), width (W), height (H), moulding elevation (ME), locating ring diameter (LD), inlet radius (IR), and central pitch (CP).
Recommendations For tolerance and airgap values, it is recommended to refer to the system design specifications.
See more

Catalog excerpts

multitech Catalogue-3

Intoduction Multitech Series selection Plastic materials General tolerances Thermal gate nozzles Valve gate nozzles Thermal gate nozzles (fast cycle) Valve gate nozzles (guided) Valve gate nozzles (guided) Thermal gate nozzles Thermal gate nozzles Valve gate nozzles MTVG39 NOZZLES SCREWED IN SERIES Thermal gate nozzles Valve gate nozzles MT29 MTV29 NOZZLES FACE TO FACE SERIES Thermal gate nozzles Valve gate nozzles Structure type sections and types of standard hot runners Manifold components Cylinders Extensions Wiring Channels Manifold Accessories Typical hot halves design dimensions This catalogue...

 Open the catalog to page 3
multitech Catalogue-7

Easier, Faster, Better The Multitech line for any industry solution The Multicavity industry presents many production challenges such as higher speed output, higher cavitations, trusting on strong system reliability. INglass HRSow has built its knowledge on customer needs and has based its expertise nding unmatching technical solution in the injection molding industry. The Multitech line results to be: Accurate R&D tests High performance material Faster cycle time Easy maintenance Prompt service Environmentally friendly Fast colour change Reduced Energy consumption Scraps Reduction New MTF nozzle...

 Open the catalog to page 7
multitech Catalogue-9

Technical Information

 Open the catalog to page 9
multitech Catalogue-11

Choosing the Correct MT Nozzle Series for Your Application NOZZLE SERIES MT series This is the most common series and it covers a wide range of applications. It’s available in three sizes: MT22, MT29 and MT39. The MT22 is an integral nozzle design (for details, refer to the paragraph on page 3) while the MT29 and MT39 make use of nozzles with end rings. They are available in either through to the cavity or external versions. Thermal gate (MT22-29-39) and valve gate (MTV22-29-39) solutions are available in all three sizes. A dedicated series of gate inserts with conformal cooling technology is...

 Open the catalog to page 11
multitech Catalogue-12

Note: flow rate values in brackets refer to nozzle lengths greater than 105mm, • • values in the table above refer to polymers with average MFI and depend on many parameters (material type, gate diameter, application, etc...)

 Open the catalog to page 12
multitech Catalogue-13

INTEGRAL NOZZLES AND END RINGS MultiTech offers two different systems to seal the nozzle on the cavity in order to cover a wide range of applications. Nozzle with end ring This is the most common solution, which consists of an end ring screwed in the nozzle. This end ring seals the cavity and tightens the tip to the nozzle. A low thermal conductivity material is intentionally used in the end ring to guarantee good thermal insulation between nozzle and cavity. This design allows the operator to have precise thermal control of the gate. Anti-stagnation rings are available as an optional feature...

 Open the catalog to page 13
multitech Catalogue-14

MultiTech offers a wide range of tips and end rings to cover all applications. Four gating methods are available: free flow, torpedo, conical and cylindrical valve gating. The best choice depends on many technical variables among which the most important are the following: material to be molded, type of application, required gate quality and expected production volume. MultiTech offers each thermal gate tip (free flow and torpedo) in three different lengths: standard (defined “A0”) and extended by 5mm and 15mm (defined “A5” and “A15”). The longer the tip, the colder the gate and easier the cooling...

 Open the catalog to page 14
multitech Catalogue-15

FREE FLOW Free flow is commonly used when dimensional consistency of the parts is required and molded in stress reduction is desired. Compared with torpedo and valve gating, free flow is not affected by flow defects and therefore it is suitable for pearled and metalized materials. It’s commonly used for injection on cold sub runner as it reduces the pressure loss. This solution leaves a small gate vestige on the part and therefore it is not suitable when the good gate aesthetic is a requirement. Fast cycle applications suffer from stringing and drooling problems especially when critical materials...

 Open the catalog to page 15
multitech Catalogue-16

MTVG cylindrical valve gating with integral nozzle MTVG gating (“VG” stands for “Guided Valve”) features a pin permanently guided by the tip and a reduced piston stroke. Therefore the pin is constantly well aligned with the gate that benefits a reduced worn-out. The traditional end ring is not used as the cavity sealing is performed by the nozzle. This feature avoids leakage risk in case of tip unscrewing. This is a tough and robust solution suitable to mould un-filled PP, HDPE, LDPE, PS with MFI greater than 10 g/10’. The anti-stagnation ring guarantees good color change performance. Through...

 Open the catalog to page 16
multitech Catalogue-17

PLASTIC MATERIAL SHRINKAGE CODE SHRINKAGE % [mm/mm] Acrylonitrile butadien styrene Acrylonitrile styrene acrylate Liquid crystal polymer Polybutylene terephtalate High density polyethylene Polyether ether ketone Polyether sulphone Polyethylene terephtalate Polyoxymethylene (Acetal) Polyphenylene oxide Polyphenylene sulphide Styrene acrylonitrile Styrene butadiene Thermoplastic urethane Blend PC-ABS Blend PC-PBT Blend Polypropylene - Ethylene/propylene/diene terpolymer PP-EPDM SEBS Thermoplastic elastomer

 Open the catalog to page 17
multitech Catalogue-18

MATERIAL TECHNICAL SPECIFICATIONS MATERIAL CODE SPECIFIC WEIGHT [g/cm³]

 Open the catalog to page 18
multitech Catalogue-19

TECHNICAL INFORMATION MATERIAL CODE

 Open the catalog to page 19
multitech Catalogue-21

Product Terminology

 Open the catalog to page 21
multitech Catalogue-23

DRAWING'S GENERAL TOLERANCES

 Open the catalog to page 23
multitech Catalogue-27

Nozzles Face to Face Series

 Open the catalog to page 27
multitech Catalogue-31

EXPLODED NOZZLE COMPONENT Nozzle duct series MT22 cod. 0259-_ _ _ _ _ Coil heater series MT22 (with termocouples) cod. 0261-_ _ _ _ _ Bushing series MT22 to optimize the change color and avoid material's leakage (Optional) cod. 0255-_ _ _ _ _ Gate insert series MT22 (Optional) cod. 0281-_ _ _ _ _

 Open the catalog to page 31
multitech Catalogue-32

Nozzle seat dimension 2nd option of the seat Standard seat Possibility to disassemble the coil heater from the cavity parting surface's side. For missing dimensions to look at the standard seat's drawing. Min 7 - 8 Max For standard tips it is available also a sintering material version Cavity characteristics: HARDENED AND TEMPERED STEEL 49-51HRc Cavity characteristics: HARDENED AND TEMPERED STEEL 49-51HRc Gate's area: for nozzle's configurations and available lenghts, look at the page 4.MT.22.1.10 and next. Cavity plate's characteristics HARDENED AND TEMPERED STEEL 30-36HRc Nozzle's body Minimum...

 Open the catalog to page 32

All HRSflow catalogs and technical brochures

  1. V-tech

    6  Pages

  2. catalogues

    105  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.