1. Catalogs
  2. Hotset GmbH
  3. hotspring Coil Heater

hotspring Coil Heater

hotspring Coil Heater
1 / 15 PagesView full catalog

hotspring Coil Heater

Product catalog summary
Overview: This document outlines the technical specifications and applications for Hotset's hotspring coil heaters, which are utilized in various industrial heating applications. Hotset specializes in industrial heat technology, providing components and development services.
Components and Systems: Hotset offers a variety of heating components such as hot runner nozzles, distribution plates, sealing bars, and machine nozzles. These components are designed for flexibility, offering different wattages, surface loads, and mounting options.
Technical Features: The coil heaters are constructed with compressed MgO insulation material, capable of withstanding sheath temperatures up to 750°C (1380°F) when used with reflection tubes or clamping bands. The standard connection voltage is 230 V, with a maximum of 440 V for the hotspring Maxi model. The heaters have a wattage tolerance of ±10% and undergo high voltage and insulation resistance testing.
Application Fields: These heaters are employed in the hot runner industry for heating distribution plates and nozzles, and in the packaging industry for heating sealing bars and jaws. They offer various coiling options to accommodate different applications.
Performance Range: The document details several models of coil heaters, including Micro, Mini, Midi, Classic, Medium, and Maxi, each with specific dimensions, wattage, and connection options. These models are available in flat, round, or square cross-sections.
General Options: Clamping options for optimized heat transfer are outlined, including tangential and axial screw clamping bands, and the hotspring Lock-System. Reflection tubes are available to enhance sheath surface load and provide mechanical protection.
Stock Range and Specifications: Detailed tables list stock IDs, dimensions, wattage, voltage, and thermocouple types for various heater models. Information on connection options and part number changes when adding options or coiling is also included.
See more

Catalog excerpts

hotspring Coil Heater-1

hotspring Coil Heater

 Open the catalog to page 1
hotspring Coil Heater-2

hotspring Coil Heater Components and Systems Heating elements, thermal sensors and process control – hotset is your partner for the realization of intelligent product and service solutions in the field of industrial heat technology. Based on our international presence and our own production sites, we operate as a component supplier and development service provider for customers in all industries. We supply you with components for your series production, we implement complex system solutions for you or we take over entire value chains: your requirements, your goals and your wishes always form...

 Open the catalog to page 2
hotspring Coil Heater-3

hotset hotspring Coil heater ■ For heating applications: Hot runner nozzles with and without wattage distribution ► Small hot runner distribution plates ► Sealing bars and jaws for packaging machines ► Machine nozzles for plastics and die-casting industries ■ Multi-purpose and economical with a variety of ► wattages, surface loads and customized heat distribution ► wall thicknesses and mounting options ■ Range of clamping options: ► Undersized inner diameter for open coiled heater fitting ► Lower thermal expansion with reflection tube ► Tight fitting with axial screw clamping band ► Tangential...

 Open the catalog to page 3
hotspring Coil Heater-4

Application Fields Hot runner industry Heating of small distribution plates Hot runner industry Heating of various nozzles Packaging Industry Heating of sealing bars Packaging Industry Heating of sealing jaws Sheath surface load Düsenkörper Nozzle hotspring with reflection tube 10 W/cm2 65 W/inch2 Flat coiling Serpentine coiling Conical coiling Coiling options bottom Cylindrical Options nn coiled tight nn coiled with defined pitch (up to 50 mm per coil) nn coiled with wattage distribution Please observe operating instructions and safety information! · Errors and technical changes reserved · www.hotset.com...

 Open the catalog to page 4
hotspring Coil Heater-5

Exit options Approximate calculation of the stretched heated length heated length straight = (I 0 coiled + heater height) x n x number of windings (x 2)1 (1 „x 2“ applicable for hotspring Micro and hotspring Mini with two heads only) Performance Range Please observe operating instructions and safety information! • Errors and technical changes reserved • www.hotset.com • 07/2020 DB 5

 Open the catalog to page 5
hotspring Coil Heater-6

General Options Straight With coiling electrical specifications will be changed. Insulation resistance and high voltage must be checked before operation. Reflection tube max. sheath surface load heat transfer to the nozzle nn Protection against mechanical damage nn Thermal decoupled temperature measure ring option nn Optimized Clamping options Clamping options for optimized heat transfer from heating e lement to the heated tool. Increases max. allowed sheath surface load and protects against mechanical damage. Tangential screw clamping band Ø I = min. 30 mm / 1.18 inch Axial screw clamping band...

 Open the catalog to page 6
hotspring Coil Heater-7

hotspring Micro /F 1.0 x 1.6 Coil heater with flat cross section Technical features Sheath material Stainless steel or nickel Connection head dimensions 0 5.5 x 40 mm / 0.22 x 1.57 inch Minimum Length unheated zone 25 mm / 0.98 inch Length tolerance unheated zone ± 5%, min ± 15 mm / 0.59 inch Length tolerance heated zone ± 5% Minimum inner bending radius 3 mm / 0.12 inch hotspring Mini /F 1.3 x 2.3 with axial screwed clamping band Coil heater with flat cross section Technical features Sheath material Stainless steel or nickel Connection head dimensions 0 5,5 x 40 mm / 0.22 x 1.57 inch Minimum...

 Open the catalog to page 7
hotspring Coil Heater-8

Technical features Sheath material Stainless steel or nickel Connection head dimensions 0 5.5 x 40 mm / 0.22 x 1.57 inch Minimum Length unheated zone 25 mm / 0.98 inch Length tolerance unheated zone ± 5%, min ± 15 mm / 0.59 inch Length tolerance heated zone ± 5% Minimum inner bending radius 3 mm / 0.12 inch Flat cross section coiled 8 Please observe operating instructions and safety information! • Errors and technical changes reserved • www.hotset.com • 07/2020 DB

 Open the catalog to page 8
hotspring Coil Heater-9

hotspring Midi /F 1.8 x 3.2 Coil heater with flat cross section Technical features Sheath material Stainless steel Connection head dimensions 0 6.9 x 25 / 0.27 x 0.98 inch Minimum Length unheated zone 25 mm / 0.98 inch Length tolerance unheated zone ± 5%, min ± 2 mm Length tolerance heated zone ± 3% Minimum inner bending radius 4 mm / 0.16 inch Stock range Straight or coiled, connection 1,000 mm / 39.4 inch, type N (see connection options), brown/blue, Thermocouple ungrounded Part no. changes after adding options or coiling. Please observe operating instructions and safety information! • Errors...

 Open the catalog to page 9
hotspring Coil Heater-10

hotspring Classic /F 2.2 x 4.2 hotspring Classic /Q 3.0 x 3.0 hotspring Classic /R 3.0 Coil heater with flat, square or round cross section Technical features Sheath material Stainless steel Connection head dimensions Minimum Length unheated zone Length tolerance unheated zone Length tolerance heated zone Minimum inner bending radius L unheated unbeheizt L beheizt heated L total gesamt Lcl = coiled length Luz = length unheated zone Please observe operating instructions and safety information! · Errors and technical changes reserved · www.hotset.com ·

 Open the catalog to page 10
hotspring Coil Heater-11

Stock range 2.2 x 4.2, Straight or coiled, connection 1,000 mm / 39.4 inch type NG (see connection options), brown / blue, Thermocouple ungrounded Part no. changes after adding options or coiling. Please observe operating instructions and safety information! • Errors and technical changes reserved • www.hotset.com • 07/2020 DB

 Open the catalog to page 11
hotspring Coil Heater-12

Coil heater with round cross section Technical features Sheath material Stainless steel Connection head dimensions Minimum Length unheated zone Length tolerance unheated zone Length tolerance heated zone Minimum inner bending radius L unheated unbeheizt L heated beheizt Lcl = coiled length Luz = length unheated zone Coil heater with flat cross section with or without connection head Technical features Stainless steel Ø 12.5 x 45 mm / 0.49 x 1.77 inch 45 mm / 1.77 inch ± 5%, least ± 2 mm / 0.08 inch ± 1% Minimum inner bending radius Connection voltage Length tolerance heated zone Length tolerance...

 Open the catalog to page 12
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.