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hotcontrol Automotive Thermocouples and RTDs
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hotcontrol Automotive Thermocouples and RTDs - 1

hotcontrol Automotive Thermocouples – RTDs Terminal Strips Wire Thermocouples Mineral Insulated Screw-in Thermocouples Brake Disc Sensors Mineral Insulated Thermocouples Self-Adhesive Surface Temperature Sensors for Research and Development in the Automotive Industry

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hotcontrol Automotive Thermocouples and RTDs - 2

hotsethotcontrolAutomotive Thermocouples - RTDs Components We provide our customers with an extensive portfolio of technically mature products from the field of heating elements, thermal sensors and control technology. Since 1973, we have manufactured heating elements in Germany, and since 2002, we have been continuously developing our production location in Malta. The manufactured products are usually individually-tailored to the customer - in extremely small unit numbers or in large quantities, at an attractive price. Our core process is organized highly efficiently using our own...

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hotcontrol Automotive Thermocouples and RTDs - 3

General information for all thermocouples and RTDs ■ All dimensions are subject to general tolerances according to DIN 2768-m. Our tolerances in most cases exceed DIN 2768-m standards. Exact tolerances for your item are available on request. ■ All thermocouples can be produced with ANSI color code. Other standards are available on request. ■ All dimensions for mineral insulated thermocouples are subject to tolerances according to EN 61515. ■ Deviations from the standard are available on request. Mineral Insulated Thermocouple Mineral Insulated RTD General applications ■ Engine compartment ■...

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hotcontrol Automotive Thermocouples and RTDs - 4

Mineral Insulated Thermocouple Mineral Insulated Screw-in Thermocouple Mineral Insulated RTD Mineral Insulated Screw-in RTD Classification tolerance Class 1 or 2 (DIN60584) Class A or B Wire circuit - 2- wire-circuit: class B Measuring point Performance Range 4 Please observe operating instructions and safety information! ■ Errors and technical changes reserved ■ www.hotset.com ■ 10/2018 DB

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hotcontrol Automotive Thermocouples and RTDs - 5

K NiCr-Ni ANSI MC 96.1 yellow/red 2.4816 -40...+1100°C -40to2010°F PtIOO Platinum DINEN 60751 rot/weiB 1.4404 -50...+600°C -50to1120°F PtIOOO Platinum DINEN 60751 rot/weiB 1.4404 -50...+600°C -50to1120°F * obsolete standard, usually for existing installations Lead Types Thermocouple Lead Types RTD Lead Types PFA/PFA GLS/GLS (MB*) Kapton/Kapton GLS/Kapton PFA/Kapton PFA/PFA/MB Material information from the inside to the outside. * Glass silk insulated leads with glass silk insulated casing and metal braided protection sleeve. Material information from the inside to the outside. Duplex MIT...

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hotcontrol Automotive Thermocouples and RTDs - 6

Technical key features Temperature range 0 to 260 °C / 32 to 500 °F Sensor structure Insulated thermo wires joined by welding Sensor type Type K Lead structure PFA/PFA Conductor cross section 2 x 0.07 mm2 Connection See “Connection Type Range” on preceding pages Classification tolerance Class 1 General applications ■ Difficult accessible areas with limited space and/or if fast response times are necessary, e.g. engine compartment 6 Please observe operating instructions and safety information! ■ Errors and technical changes reserved ■ www.hotset.com ■ 10/2018 DB

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hotcontrol Automotive Thermocouples and RTDs - 7

Self-Adhesive Surface Thermocouple Technical key features Temperature range 0 to 260 °C / 32 to 500 °F Sensor structure Insulated thermo wires joined by welding Sensor type Type K Lead structure FEP/FEP, GLS/GLS Conductor cross section 2 x 0.2 mm2 Connection See “Connection Type Range” on preceding pages Classification tolerance Class 1 Adhesive pad PTFE impregnated fiber glass pad, L: 25 mm Temperature resistance 180 °C/255 °F (Short time load 260 °C / 500°F) General applications ■ Quick, space-saving and uncomplicated temperature measurement on surfaces, e. g. on auto interior and boots...

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hotcontrol Automotive Thermocouples and RTDs - 8

Temperature range Diameter Sensor structure © hotsetSpring Thermocouple Technical key features 0 to 850 °C /32to 1560 °F (at the flat surface) 8 mm Spring loaded measuring point, fixed on a flat surface M12x1 Sensor type Type K Lead structure PFA/PFA Silicone/Silicone Conductor cross section 2 x 0.22 mm2 Connection See “Connection Type Range” on preceding pages Measuringpoint Atbottom,grounded Classification tolerance Class 2 General applications ■ Temperature recording on the brake disc or other rotating surfaces 8 Please observe operating instructions and safety information! ■ Errors and...

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hotcontrol Automotive Thermocouples and RTDs - 9

Friction Thermocouple Technical key features Temperature range 0 to 850 °C /32to 1560 °F Sensor structure Bent mineral insulated ther mocouple, 0 0.5 mm, fixed on the flat surface Sensor type Type K Lead structure Mineral insulated thermo couple with free ends and metal braided sleeving Contact pressure Variably adjustable Connection Compensation connector or mini compensation connector Measuring point At bottom, ungrounded Classification tolerance Class 1 General applications ■ Temperature recording on the brake disc or other rotating surfaces Please observe operating instructions and...

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hotcontrol Automotive Thermocouples and RTDs - 10

Temperature range Diameter Length L Sensor type Lead structure © hotsetInsert Thermocouple (Brake Disc) Technical key features 0 to 850 °C /32to 1560 °F (at the flat surface) 3 mm 3 mm Type K GLS/GLS (high temperature resistant, max. Temp. 600 °C/1110°F) Conductor cross section 2 x 0.2 mm2 Connection See “Connection Type Range” on preceding pages Measuringpoint Atbottom,grounded Classification tolerance Class 2 Flat surface General applications ■ Temperature recording in the brake disc (For installation into the brake disc) 10 Please observe operating instructions and safety information! ■...

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hotcontrol Automotive Thermocouples and RTDs - 11

Temperature range of the female connectors Housing material Number of female connectors Sensor types Thermocouples: Type J, K RTDs: all types Lead structure Lead cross-section See “Connection Type Range” on preceding pages hotset *metal braided General applications ■ Consolidates several connection leads to reduce wiring effort and save space Please observe operating instructions and safety information! ■ Errors and technical changes reserved ■ www.hotset.com ■ 10/2018 DB ii

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