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ULTRAFINE GRINDING

ULTRAFINE GRINDING

ULTRAFINE GRINDING

Product catalog summary
Introduction
Hosokawa Alpine presents advanced solutions for producing ultrafine industrial mineral powders with particle sizes less than 1μm. This document outlines the benefits and technical specifications of their grinding technologies, focusing on talc, aluminium oxide, and natural graphite.
Ultrafine Grinding of Talc
Ultrafine talc with high lamellarity (>3) enhances properties when used as a filler in plastics. The process achieves a steep particle size distribution and is low in contamination, offering a competitive edge over traditional wet processes.
Aluminium Oxide Processing
The Pulvis classifier mill enables low-contamination grinding of aluminium oxide, achieving fineness of d97 = 1μm. This process disintegrates aggregates into primary particles, opening new possibilities for ceramic powders.
Graphite Production
The upgraded TDG fluidised bed opposed jet mill produces graphite with unparalleled fineness while retaining its laminar structure. This continuous dry grinding process is energy-efficient and compact.
Technological Advantages
Hosokawa Alpine's dry ultrafine grinding process offers several advantages: steep particle size distribution, compact design, simple process, and low contamination. The Pulvis system provides up to 80% energy savings compared to jet milling.
Technical Specifications
The Pulvis and TDG systems are designed for high performance in the ultrafine range, with specifications including various classifier types, low-wear grinding, and energy-efficient operation. The systems are scalable and adaptable to different materials and applications.
Conclusion
Hosokawa Alpine's innovative grinding technologies set new standards in the production of ultrafine mineral powders, offering significant energy savings and enhanced product properties. Their systems are flexible, compact, and designed for maximum efficiency.
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Catalog excerpts

ULTRAFINE GRINDING-1

NEW ULTRAFINE GRINDING New solutions for the production of ultrafine industrial mineral powders < 1μm Process technologies for tomorrow.

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ULTRAFINE GRINDING-2

NATURAL GRAPHITE opposed jet mill makes it possible to p roduce graphite in as yet unparalleled finenesses in one continuous, dry grinding process. At the same time, the laminar structure is retained. 60 50 40 30 Natural graphite end product Natural graphite feed product Ultrafine talc with a with a high l amellarity > 3 provides the filler with extremely fine talc brings a variety of a dvantages, e. g. when used in plastics. extensive properties: the application of Talc feed product ALUMINIUM OXIDE Ultrafine ceramic powder opens up undreamt-of possibilities. The Pulvis classifier contamination...

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ULTRAFINE GRINDING-3

2 × ULTRAFINE GRINDING DOUBLES THE BENEFITS Optimal results brought about by maximum efficiency When it comes to the production of highly fine industrial mineral The dry ultrafine grinding process designed by Hosokawa Alpine powders, Hosokawa Alpine takes on new challenges. With our scores with precise advantages: p rocess-technological solution, we offer you a tangible competitive edge, namely the dry processing of hard, abrasive and particle- shape-focused minerals down to < 1μm. Up to now, it has only been possible to achieve these kinds of fineness values with a wet › Steep particle size...

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ULTRAFINE GRINDING-4

HIGH PERFORMANCE IN THE ULTRAFINE RANGE TECHNISCHE DATEN Alpine Pulvis: the energy-optimised grinding system The Pulvis is a vertical, dry agitated media mill with an integrated dynamic classifier. Dependent on the application, the Pulvis can be LOWER ENERGY CONSUMPTION equipped with different classifiers in order to perfectly meet your requirements. The Pulvis is employed for fineness values of d97 = 1μm. It is above all abrasive materials such as ceramic materials that the Pulvis processes without any problem at all thanks to the consistent use of wear-protection elements. It is only through...

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ULTRAFINE GRINDING-5

TECHNISCHE DATEN MAXIMUM FINENESS VALUES OPEN UP NEW STANDARDS Alpine TDG: flexible, compact, ultrafine The TDG is a fluidised bed opposed jet mill with integrated highperformance classifier. Hosokawa Alpine sets new standards with this system: achievable fineness values with the dry grinding of powders down to d97 = 1μm. At the same time, the particle shape remains intact – even with the finest products. This is evidenced by the high laminarity values, e. g. with talc. THE FACTS › Ultrafine products down to d97 = 1μm › Lamellarity with talc > 3 › Energy-efficient high-performance classifier...

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ULTRAFINE GRINDING-6

Process technologies for tomorrow. HOSOKAWA ALPINE AKTIENGESELLSCHAFT Peter-Doerfler-Strasse 13 – 25 86199 Augsburg Germany +49 821 5906-0 [email protected] PROCESS CONSULTING MINERALS & METALS DIVISION Just call us - we will be happy to help. Subject to changes. All information in this brochure is purely informative and non-binding. Our offers are decisive for the order. © Hosokawa Alpine 2021. Printed in Germany. 0204-EN-2021-09_Ultraf

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