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SUPER ORION S.O.

SUPER ORION S.O.

SUPER ORION S.O.

Product catalog summary
Overview: The document details the Super-Orion ball mill series by Hosokawa Alpine, highlighting their flexibility, robustness, and efficiency in producing high-quality mineral powders.
Specifications: The mills come in three designs: S.O., S.O.-CL, and S.O.-SF, featuring cast side plates, ring-and-pinion gear drives, and options for self-aligning roller bearings. They operate at 75% of the critical speed and can integrate with classifiers for ultrafine processing.
Features: The S.O. model is durable with low maintenance costs, the S.O.-CL has a welded steel drum and direct drive, and the S.O.-SF is optimized for ultrafine fillers, achieving fineness down to d50 = 0.8 µm.
Applications: Suitable for processing mineral fillers like limestone and dolomite, and ceramic raw materials, ensuring no iron contamination with aluminum oxide linings.
Performance Data: Includes tables showing throughput rates for different materials and classifier configurations, demonstrating the mills' capabilities in producing fine and ultrafine products.
Technological Advancements: Features variable-speed drives and load cell technology for precise product level control, optimizing operation and cost-effectiveness.
Integration with Classifiers: Can be combined with classifiers like Ventoplex C and Turboplex ATP for specific fineness ranges and high throughput rates.
Consulting and Trials: Offers consulting services and trials to ensure equipment meets production requirements.
Engineering: Covers initial design stages, including conceptual studies, basic engineering, and safety concepts, emphasizing project documentation and subcontractor work acceptance.
Process Automation: Focuses on control cabinets, PLC process control, visualization systems, and remote maintenance.
Documentation: Includes operating instructions, manuals, "As built" documentation, and compliance with 21 CFR Part 11 and CE certification.
Manufacturing: Highlights competencies in CNC processing, welding, and comprehensive services for complex tasks.
Assembly: Involves constructing complex subassemblies, design consultancy, test runs, and factory acceptance tests.
Engineering Planning and Supervision: Covers project coordination, installation, and on-site supervision by field service engineers.
Commissioning: Includes training, test runs, and site acceptance tests.
Made in Germany: Emphasizes the high quality of products engineered and manufactured in Germany.
Toll Milling: Hosokawa Micron Powders GmbH offers toll processing services.
Alpine's Testing Centre: One of Europe's largest testing centers for powder processing, featuring over 60 machines and systems.
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Catalog excerpts

SUPER ORION S.O.-1

HOSOKAWA ALPINE Aktiengesellschaft P. O. Box 10 11 51 86001 Augsburg GERMANY Delivery address: Peter-Doerfler-StraRe 13 - 25 86199 Augsburg GERMANY E-mail: [email protected] www.alpinehosokawa.com www.hosokawa.com Subject to change without notice. All information in this brochure is purely informative and non-binding. Our quotations are authorative with regard to orders. SUPER-ORION®BALL MILL TYPES S.O., S.O.-CL COMPACT LINE, S.O.-SF SUPER FINE HOSOKAWA ALPINE HOSOKAWA URINE Aktiengesellschaft Hosokawa Alpine is a member of the Hosokawa Micron Group, responding to global needs through emphasis on materials science and engineering. The Group is an international provider of equipment and technology for powder and particle processing, plastics processing and confectionery products. The Group maintains facilities for research, engineering, manufacturing and service in each of the world's major industrial markets. © Hosokawa Alpine 2010. Printed in Germany.

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SUPER ORION S.O.-2

Super-Orion ball mill S.O. a flexible concept A flexible concept: ball mills have been the mill of choice for many years for the manufacture of high-quality mineral powders principle of operation Super-Orion s.O.-CL Super-Orion s.o.-sf (Compact line) features (super fine) features The classic standard design, which has - Milling drum of high-grade steel - High-tech mill for manufacturing Regardless of whether the feed material has Ball mills are giant drums that are filled to grinding media would centrifuge out, and a Mohs' hardness value of over 4 or is a soft between 30 and 40% of their volume...

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SUPER ORION S.O.-3

Super-Orion S.O. with steel grinding media and STEEL lining for fillers The ball mill continues to be the most popular machine when it Machine size with steel milling media and steel lining comes to manufacturing mineral fillers, and is characterised by: with slotted panel S.O. - SF - Extremely long service life (over 50 years) - High degree of robustness Throughput t/h Limestone d70 2 µm Classifier ATP-NG An important decision criterion for using a ball mill as the principal Throughput t/h Limestone d97 10 µm Classifier ATP size reduction machine is its enormous flexibility in the ultrafine...

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SUPER ORION S.O.-4

SUPER-ORION S.O. FOR TECHNICAL CERAMICS AND CERAMIC RAW MATERIALS (al2o3, zrO, zirconium silicate, etc.) HOSOKAWA MICRON Machine size with alu-oxide milling media and alu-oxide lining_155/155 155/195 155/365 195/195 195/265 195/325 195/395 S.O.-CL ■■■■■■■ with slotted panel S.O. - SF • • • • • • • of zircon sand d50 1 pm Classifier ATP 315 ALUMINIUM OXIDE MILLING BEADS ALUMINIUM OXIDE CYLPEBS Throughput t/h of aluminium oxide d50 Classifier ATP Throughput t/h of quartz sand d97 40 pm Classifier ASP Throughput t/h of feldspar d97 63 pm Classifier ASP The Super-Orion ball mill has also proved itself...

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SUPER ORION S.O.-5

COMBINATION WITH CLASSIFIERS STATE-OF-THE-ART CONTROL AND LOAD CELL TECHNOLOGY HOSOKAWA MICRON HOSOKAWA MICRON Since the Alpine Mikroplex spiral air classifier MP was launched on the market in 1948, Hosokawa Alpine has been extremely successful classifiers Ball mills are usually operated at 75% of the critical speed, i.e. in the fringe area between cascading and free-fall motion. MICRON AIR CLASSIFIER MS VARIABLE-SPEED DRIVE LOAD CELL TECHNOLOGY RESULTS IN PRECISION PRODUCT LEVEL CONTROL We offer system configurations for a great variety of products and fineness ranges that are optimally tailored...

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SUPER ORION S.O.-6

The more demanding the task, the more you benefit from our comprehensive range of services ALPINE'S PERFORMANCE RANGE ING consulting services Problem specification, exploration of different technical solutions, product-specific processes, consideration of safety aspects, different system concepts, e.g. pressure-shock-proof, inert gas mode, CIP/SIP, etc. TRIALS Milling and classifying trials, laboratory analyses, determination of energy requirements and production costs, manufacture of product samples, rental systems. ENGINEERING Initial design stage: conceptual studies - basic engineering, flowcharts...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.