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THE PURSUIT OF PERFECTION IN POWDER PROCESSING

THE PURSUIT OF PERFECTION IN POWDER PROCESSING
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THE PURSUIT OF PERFECTION IN POWDER PROCESSING

Product catalog summary
Introduction
Hosokawa Alpine has been a leader in powder processing technology for over 110 years, focusing on automation, sustainability, and safety standards to meet changing market demands.
Technological Innovations
The company offers advanced turnkey lines and components for processing powders, granulates, and bulk materials, with over 60 systems in their test centers for process optimization.
Industry Applications
Hosokawa Alpine serves diverse markets, including cosmetics, minerals, food, pharmaceuticals, and electronics, providing specialized solutions for various products.
Size Reduction Technology
They excel in size reduction technology, offering German-engineered systems for stable and easy operation in powder, granulate, and bulk material production.
Customized Solutions
Hosokawa Alpine provides consultancy, design, development, engineering, production, and after-sales services, with facilities in Augsburg and Leingarten, Germany.
Test Centers and Quality Assurance
Their test centers allow clients to explore system setups and optimize processes, ensuring performance, quality, and energy efficiency.
Commitment to Quality and Innovation
With over 100 years of history, the company emphasizes innovation, quality consistency, and long-term customer relationships.
Case Studies
Examples include low-energy dry processing methods for mineral fillers and production lines for toner powder, demonstrating their industry expertise.
Conclusion
Hosokawa Alpine remains a global leader in powder processing technology, committed to innovation and customer satisfaction.
Process Solutions for the Food and Feed Industry
They offer tailored solutions for integrating new lines into existing systems, focusing on hygiene, safety, and service life.
Specialized Solutions for the Pharmaceutical Industry
Advanced micronization and safety solutions ensure compliance with international standards, offering high containment and versatility.
Leading in Laboratory Equipment
High-end laboratory systems ensure scalability to industrial levels, with the air jet sieve as a standard for particle size analysis.
Recycling Means Added Value
Comprehensive recycling systems enhance the value chain through efficient material recovery, with tailored solutions for specific needs.
Compaction Technology in Top Form
Customized compaction solutions transform powders into granules, catering to various industries with efficient processing options.
Case Studies
  • Spice Processing: The Rotoplex RO cutting mill reduces fines and preserves aroma through cryogenic grinding.
  • Highly Active Substances: The multi-mill isolator offers versatile processing for pharmaceuticals, reducing costs.
  • Composite Recycling: A combination of shredders and classifiers efficiently processes composite materials.
  • Special Salt for Winter Service: A new road salt formulation reduces environmental impact and costs.
Overview
The document provides an overview of Hosokawa Alpine's services and products, focusing on compaction technology and comprehensive service offerings.
Specifications
The Alpine ARC MS 300 Compactor® is highlighted for its capacity of 10 t/h, producing granulates sized 2-5 mm.
Service Offerings
Comprehensive service package includes sales support, planning, testing, production, automation, assembly, commissioning, and after-sales service.
Technological Advancements
Historical milestones include the development of the first air jet sieve and the introduction of blown film lines, with a role in the nano-segment.
Global Presence
Part of the Hosokawa Micron Group, with facilities across Asia, Oceania, the US, and Europe, leading in process solutions.
Key Facts and Figures
Statistics include annual output of GCC filler, cable recycling line efficiency, and essential oil retention during grinding.
Contact Information
Contact details for Hosokawa Alpine's headquarters in Augsburg, Germany, and their compaction division in Leingarten, Germany.
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Catalog excerpts

THE PURSUIT OF PERFECTION IN POWDER PROCESSING-1

More than 110 years of innovation and continuous improvement. HOSOKAWA MICRON HOSOKAWA ALPINE ®^ Process technologies for tomorrow.

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THE PURSUIT OF PERFECTION IN POWDER PROCESSING-2

How to achieve efficient profitable powder production?

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THE PURSUIT OF PERFECTION IN POWDER PROCESSING-3

Dear customers and business partners, No matter whether we are dealing with innovative products, At our test centre, which is equipped with more than 60 state-of- changing business relationships or increasingly challenging energy the-art lines and systems, we test, develop and optimise dry and efficiency and material utilisation requirements: the global demand wet powder, granules and suspension conditioning processes. for high-quality powder products for different applications is Together with our experienced technicians and engineers we growing. However, if powder solutions are to have potential...

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THE PURSUIT OF PERFECTION IN POWDER PROCESSING-4

POWDER PRODUCTION: » SERVING YOUR MARKETS » FOR A WIDE VARIETY OF APPLICATIONS DAIRY PRODUCTS ACTIVE PHARMACEUTICAL INGREDIENTS >DYES& PIGMENTS > CAOUTCHOUC AND RUBBER PRODUCTS > SPICES, HERBS AND DRIED VEGETABLES > HIGH POTENT COMPOUNDS > THIN AND THICK FILMS MAGNETIC MATERIALS

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THE PURSUIT OF PERFECTION IN POWDER PROCESSING-5

For many different products Toner High end-product fineness and a steep particle size distribution guarantees a dust-free end product for perfect printing results Cable recycling Copper recovery from mixed cable waste and presorted electronics waste Tobacco Tailored wear protection ensures high system availability Micronized rubber powder Efficient cryogenic grinding for the production of ultrafine micronized powder from recycled rubber used for tire production Pigments Reliable fine grinding of adhesion-prone dyes Sterilized powder Systems for aseptic, pharmaceutical substances achieve cGMP...

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THE PURSUIT OF PERFECTION IN POWDER PROCESSING-6

WHAT IS THE RECIPE FOR PERFECT QUALITY IN SIZE REDUCTION? We work for your products. At all times. material production. This is where we excel thanks particle processing – to decades of experience as well as continuous advancement and innovation. Our state-of- Hosokawa Alpine sets the standards in size the-art process automation and visualisation reduction technology. The precise interaction equipment guarantees a high process stability of all components is required at all stages of and easy operation. Learn more about this unique the production chain, from development right technology made in...

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THE PURSUIT OF PERFECTION IN POWDER PROCESSING-7

TAILOR-MADE SOLUTIONS AND INNOVATIVE FORCE. A partner that you can rely on customer-specific machine designs or upgrades Consultancy and design, development and for existing machines – our expertise is pooled in engineering, production and commissioning, our German facilities in Augsburg and Leingarten. after-sales service and system upgrades – we provide everything from one source. Size reduction technology from Hosokawa Alpine gives you the best solution for every challenge. ENGINEERED, MANUFACTURED & ASSEMBLED in GERMANY We offer the entire range of services, no matter whether you need process-related...

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THE PURSUIT OF PERFECTION IN POWDER PROCESSING-8

What makes a system solution perfect? We know what we are doing every step of the way. of line configurations at your disposal. At our test centre in Leingarten, you can conduct tests for You already have a clear idea of your system setup the set-up of your system or process parameters and want to explore its potential with our experts? for briquetting and compacting. Both test centres At the Hosokawa Alpine test centre in Augsburg, have their own test laboratories with state-of-the- art test equipment for analysing sample particle the largest test centres for wet and dry powder sizes, particle...

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THE PURSUIT OF PERFECTION IN POWDER PROCESSING-9

QUALITY AND EFFICIENCY RIGHT DOWN TO THE SMALLEST. quality of our innovative technologies and explore that your performance, quality, energy-efficiency their full potential when you are planning your and cost-efficiency objectives are met. In order system installation. to achieve this, we work in close cooperation with you – at every stage of your line and system Excellent planning: we offer implementation. You will receive a final product cost-efficient solutions with high that meets your requirements but leaves you with investment security and quality sufficient room for future demands. At...

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Success in the size reduction market since 1898 is not a coincidence but the result of our philosophy. Looking back on more than 100 years of company A total of 10 % of our permanent staff are history, we are filled with pride. And we will not stop apprentices – consistently. We pass on elementary here. We are also proud of our locations: Augsburg skills to the next generation at an early stage of and Leingarten (Germany). In both facilities, we have their career to create a pool of skilled professionals highly qualified specialists at our disposal, a perfect infrastructure and benefit from well-established...

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because experience and Consistency pays off. can rely on synergies generated by the cooperation customers have been with us for decades. This Our company history translates into valuable with other divisions of Hosokawa Micron Group. special relationship is the product of mutual trust experience in machine engineering. We are After all, we are the largest global supplier of and satisfaction on both sides. constantly developing new production methods, powder processing equipment. investing in leading-edge manufacturing techniques and tapping into synergies with other We cultivate long-term customer...

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THE PURSUIT OF PERFECTION IN POWDER PROCESSING-12

Turboplex ultrafine classifier ATP 315/6 in ceramic design for processing quartz sand

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THE PURSUIT OF PERFECTION IN POWDER PROCESSING-13

MINERAL AND METAL POWDER FOR SPECIALISTS The fine art of supplying to mineral and metal raw material producers. 1 Super Orion ball mill SO CL 200 2 Turboplex ultrafine classifier ATP 100 in ceramic design Even if it is no longer visible in the finished technique allows the production of powder in the product, a high number of polymers, construction sub micron level range. Today, wet mills such as materials or ceramic high-tech products contain the AHM produce metal powder – processed in mineral powder. Even the paint, paper and rubber solvents – in the nano-level range. Many products Mineral...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.