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POWDER AND PARTICLE PROCESSING

POWDER AND PARTICLE PROCESSING
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POWDER AND PARTICLE PROCESSING

Product catalog summary
Overview
The document provides an overview of the Hosokawa Micron Group's capabilities in powder and particle processing for the pharmaceutical industry, emphasizing strategic objectives, technological innovations, and global reach.
Key Capabilities
  • Drying, vacuum drying, and active freeze drying
  • Size reduction and micronisation
  • Screening and air classification
  • Mixing and powder blending
  • Product collection and containment
  • Agglomeration, granulation, and compaction
  • Hygienic filling and weighing
  • Toll processing
Research and Development
Hosokawa Micron emphasizes R&D with global technical centers conducting original research and developing formulations tailored to customer needs.
Design Standards
Systems are designed to meet standards such as cGMP, GAMP, FDA requirements, and ISPE Bulk Guide, with features for CIP/SIP, ensuring calibration, reproducibility, and safety.
Engineering and Services
  • Consultation and trials for various processes
  • Basic and detail engineering including system layouts and safety concepts
  • Process automation and system engineering
  • Technical services including system optimization and maintenance
  • Analysis and quality control
Tailor-Made Solutions
Customized solutions are offered, addressing specific processing challenges in collaboration with customers.
Global Facilities and Testing
Hosokawa operates globally with facilities providing complete systems and testing services, highlighting the Alpine AG Test Centre in Germany.
Mixing and Drying Technologies
Technologies include the Vrieco-Nauta conical screw mixer and dryer, Cyclomix high shear impact mixer, and Active Freeze Dryer, meeting industry standards.
Particle Size Reduction
Discusses the importance of comminution with equipment like the Hosokawa Bepex Bexmill and Alpine Zirkoplex Classifier Mill, achieving precise particle size distribution.
Micronising and Jet Milling
Jet mills like the Alpine Aeroplex Spiral Jet Mill achieve particle sizes between 1 and 30 µm, ensuring reproducible distributions.
Agglomeration and Compaction
Processes like dry compaction improve powdered materials' characteristics, using equipment like the Hosokawa Bepex Pharmapaktor.
Containment Technology
Details containment solutions such as gloveboxes and isolators, ensuring high levels of containment and easy maintenance.
Particle Separation and Collection
Highlights reverse jet filters and cyclones for separating powdered products, ensuring product integrity and safety.
Ancillaries and Support Services
Offers ancillary equipment and services, including laboratory testing and process design, supporting from conception to validation.
Materials and Construction
Uses high-quality materials like stainless steel, ensuring durability and compliance with standards.
Service and Support
Commits to ongoing support, offering maintenance and process advice to ensure optimal performance.
Explosion Protection Design
Discusses explosion protection with PSR designs and inert gases to prevent explosions, following the German VDI 2263 code.
Equipment and Compliance
Provides equipment complying with directives like 94/9/EC (ATEx) and 21 CFR part 11, including feed metering screws and control cabinets.
Automation and Control Systems
Integration of field measurement technology with control units via systems like Profibus, emphasizing data integrity and compliance.
Product Range and Applications
Offers a wide range of equipment for powder processing, suitable for lab to production-scale applications.
Global Presence
The Hosokawa Micron Group is an international supplier with facilities worldwide, providing solutions for powder processing and other technologies.
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Catalog excerpts

POWDER AND PARTICLE PROCESSING-2

P owder and Particle P rocessing technolog y for the pharmaceutical I ndustr y O ne of our core business WE ARE YOUR The Hosokawa Micron Group is an international provider of equipment and systems serving a broad range of industries which includes chemical, minerals, pharmaceutical, polymer, food, blown film processing, confectionery and bakery, and specialised food. The Hosokawa Micron Group's broad range of powder and particle processing capabilities includes equipment and technologies for a variety of applications including: - Drying / Vacuum Drying / Active Freeze Drying - Size Reduction...

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POWDER AND PARTICLE PROCESSING-3

COMPETENT PARTNER KRO . MICRON . HOSOKAWA RIETZ . STOTT . VITALAIR . VRIECO-NAUTA Powder Processing Technology Expertise in Pharmaceuticals We can offer the pharmaceutical industry complete systems in the following areas: Hosokawa is a global operation with sales, The Hosokawa Group is a recognised world manufacturing and test centers throughout leader in powder processing technology - Mixing, Powder Blending and is highly innovative with developments - Vacuum Drying The pharmaceutical industry is an important coming out of its research centres based in - Size Reduction / Size Enlargement business...

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POWDER AND PARTICLE PROCESSING-4

Group Company Services System Design for CIP/SIP Many design standards are used, An increasing requirement for powder Special equipment designs, which facilitate processing systems in the pharmaceutical CIP/SIP are offered, such as special seal - cGMP directives industry is the need for them to meet CIP bearings, one piece construction of equipment - GAMP directives and SIP as this has several advantages: machined from a single piece of stainless steel - Reliable calibration, qualification and electropolished or finished surfaces down - ISPE Bulk Guide - Reproducibility of the cleaning parameters....

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POWDER AND PARTICLE PROCESSING-5

tailor-made solutions Detail Engineering Our philosophy is not to just offer a standard machine but to work alongside our customers and provide tailor-made solutions - System drawings to process tasks. With our in-house expertise, supported by major test centres throughout - Controls consultation (FDS/SDS/HDS) the world, we are able to supply solutions to even the most challenging processing - Structural steel engineering with static calculations - Piping & ductwork layouts - Acceptance inspections on subcontractors’ premises - Particle size analysis PROCESS AUTOMATION - Size reduction and micronisation...

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POWDER AND PARTICLE PROCESSING-6

Systems and Technologies Offered by Units Global Facilities Testing Facilities Hosokawa is a truly global operation with many operating units offering not only single materials are sent to our Test Centres for machines but complete systems. Research, machine/process evaluation. Many units development, process optimisation, system offer this facility and one of the largest and most comprehensive is with Alpine AG in Augsburg, Germany. The multi million dollar Test Centre completed in 1987 is one of the complete customer satisfaction. largest of its kind in the world. Hosokawa Alpine Hosokawa M...

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POWDER AND PARTICLE PROCESSING-7

Rental Machines Many of today's drugs and pharmaceutical in supplier test centres. However as a Group rental route is very useful and provides chemicals are toxic and cannot be handled we offer a rental machine service where customers with temporary production or safely away from their manufacturing base. specific equipment can be hired and tested pilot plant facilities. A further example of Frequently placebos or similar low risk on the customer's own site using Hosokawa Hosokawa's total commitment in satisfying compounds are used to evaluate machines supplied installation/instruction teams....

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POWDER AND PARTICLE PROCESSING-8

Mixing / Powder Blending The Hosokawa brands MICRON, HOSOKAWA RIETZ, SCHUGI and VRIECO-NAUTA are well-known for state-of-the-art solutions for mixing, powder blending and drying pharmaceutical powders. Therefore is it very well suited for formu- When we look at secondary pharmaceutical applications, Hosokawa Micron can provide lation plants. The Vrieco-Nauta CT vertical products we see a tendency for pharma- a wide range of mixing technologies. Both ribbon mixer is ideally suited for sterile ceutical companies to look for continuous batch and continuous mixing as well as low applications for...

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POWDER AND PARTICLE PROCESSING-9

In the pharmaceutical industry, especially used in secondary pharmaceuticals. Our interest, especially for free flowing powders when it comes to vacuum drying, we see Vrieco-Nauta conical screw dryer is well and filter cakes. Furthermore it is excellent a tendency towards multipurpose plants known for drying temperature-sensitive for sterilizing in place (SIP) and ensures in which it is relatively easy to switch from products. Given the fact that it can work optimal heat transfer for free flowing under vacuum condition, it enables drying even at ambient temperatures. Its well Thanks to flexibility...

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POWDER AND PARTICLE PROCESSING-10

Size reduction Nearly every stage of pharmaceutical manufacture involves some comminution with raw materials, additives and active ingredients processed to the required particle size. This means that a whole range of requirements needs to be fulfilled, from pure range between approx. 30 µm and 1 mm. A disagglomeration and coarse grinding right range of different equipment variants forms through to ultrafine comminution. Mikro ACM - CIP Design Air Classifier Mill Fine impact mills are suitable for the fineness the basis for universal application of this mill type. Modern classifier mills make...

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POWDER AND PARTICLE PROCESSING-11

Various types of jet mills are employed for micronising active ingredients. This type of impact comminution in a gas jet generates end fineness of between 1 and 30 µm. The classic exponent of this type of mill With the fluidised bed opposed jet mills, top size limitation. The carefully selected is the spiral jet mill which is characterised even micronisation of extremely "difficult" machine sizes range from laboratory and by its ease of operation, excellent cleaning products down to the µm range is possible. pilot applications up to production scale possibilities and the lack of rotating parts....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.