Vakukat

Vakukat
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Vakukat

Product catalog summary
Introduction
Witte Barskamp, founded in 1969, specializes in high-precision parts and has become a leader in manufacturing fixturing systems and gauges for the automotive and aerospace industries, offering high-quality production solutions.
Business Activities
Witte focuses on vacuum clamping systems, providing a variety of products such as pumps, units, workstations, and chucks for applications like machining, engraving, polishing, and welding.
Vacuum Supply
The company offers over 27 variations of vacuum pumps and units, including oil-lubricated rotary vane pumps and liquid ring pumps, ensuring reliable and efficient vacuum clamping.
Vacuum Chucks
Witte's catalogue includes grid chucks, slot chucks, microporous chucks, and more, each designed for specific applications and materials, providing flexibility and precision.
Witte VAC-MAT™ and Vilmill™
These specialized clamping systems enhance vacuum clamping performance, with VAC-MAT™ for clamping surfaces and Vilmill™ as a fleece foil for perforated grid chucks.
Accessories and Replacements
A range of accessories and replacement parts like mats, seals, hoses, filters, and valves are available to maintain the efficiency of clamping systems.
Certification
Witte Barskamp KG is certified under DIN EN ISO 9001, DIN EN ISO 9100, and QSF-A standards, ensuring high-quality manufacturing processes.
Global Presence
With subsidiaries in Singapore, Mexico, and the USA, Witte provides global sales and service support.
Conclusion
Witte's vacuum clamping systems are versatile and reliable, suitable for various industrial applications, supported by a comprehensive product range and global network.
Liquid Ring Vacuum Pumps
The document details air and water filters compatible with different pump types, with availability indicated by a green diamond symbol.
Modular Vacuum Units
These units integrate vacuum storage and liquid separators, offering space-saving assembly, safety features, and customizable storage volumes, suitable for 60 Hz frequency.
Specifications
Detailed specifications for modular vacuum units include capacity, voltage, frequency, end pressure, power, RPM, noise level, oil capacity, and dimensions.
Vacuum Units
Suitable for large-scale vacuum clamping systems, these units offer process reliability and are available with suction capacities from 100m³/h to over 1000m³/h.
Liquid Separators
Specifications for different sizes of liquid separators include volume/capacity and connection details, with automatic options featuring magnetic valves and 2-chamber systems.
Vacuum Chucks
Various types of vacuum chucks are detailed, highlighting advantages like strong hold-down force and precise clamping capabilities.
VAC-MAT™ System
This modular vacuum clamping system features a soft polymer mat with vacuum points, detailing its application, advantages, handling, and specifications.
Grid Chucks
Information on grid chucks includes modular and standard types, with specifications and customized solutions for industries like aerospace.
Specifications and Components
Details on dust filters, air filters, bulkhead fittings, accessories, vacuum hoses, and tubing are provided, with specific part numbers and dimensions.
Metapor© Material
Used in vacuum clamping and mould technology, this material's properties include porosity, hardness, and temperature consistency, with standard sizes available.
Clamping Technologies
Includes ICE-VICE© freeze clamp technology, Witte Weiguss mould clamping, and Vacu-Vice vacuum-based clamping systems.
Customized Clamping Solutions
Details on VAC-MAT™ for large machine tables, rotating systems for aluminum profiles, and special systems with hydraulic components for steel parts machining.
Procedures
Instructions for determining holding forces using the formula F = P x A, with example calculations for vacuum chucks.
Standards and Recommendations
Emphasizes the importance of friction coefficients and fluid impact on clamping forces, noting that weights and dimensions are approximate.
Key Data
Includes a vacuum conversion table and friction coefficients for various material pairings, highlighting lubrication effects.
Contact Information
Contact details for Witte offices in Germany, Asia, USA & Canada, and Mexico are provided for further inquiries.
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Catalog excerpts

Vakukat-1

Innovative Clamping Systems , (\ • MANUFACTURING • DEVELOPMENT ' • RESEARCH • MEASURING TECHNOLOGY MAIN CATALOGUE

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Vakukat-2

Projected storage building completion in 2017 Witte Barskamp Witte was founded in 1969 and initially manufactured complex, high-precision parts for the aerospace industry. Today Witte has developed into a leading manufacturer of fixtu-ring systems and gauges for all kinds of applications. Almost all leading companies from automotive and aircraft industries now rely on Witte technology in order to maintain high quality in their production process.

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Vakukat-3

Customized clamping solutions ...97 ࡯ Examples

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Vakukat-4

Witte BARSKAMP Business activities of Witte Barskamp KG Planning Why should you choose Witte Vacuum Systems? Deciding on Witte systems solutions is a decision for the future and reduces investment for every further project for pumps and fixtures. Established and proven in many different applications and industries Project management Research/Design Witte World Of Fixturing: Full coverage for clamping suitable parts from 10mm² to 100mm² All kinds of chuck surfaces (T-slots, slots, macro and micro bores etc.) Documentation/Installation Maintenance/After sales service ࡯ As everything is done under...

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Vacuum Clamping Technology Vacuum clamping systems from Witte ࡯ Machining (milling, turning, drilling, grinding) ࡯ Measuring (tactile, optical) ࡯ Laser welding processes Vacuum supply for Witte vacuum clamping systems is created from any external supply lines.Complex vacuum fixtures can using either oil lubricated rotary vane pumps or the proven li- be equipped with mechanical, pneumatic, hydraulic or elec- quid ring pumps. There are more than 27 variations and sizes trical clamping, positioning and /or handling units. available as pumps or units. Venturi valves are obtainable.On turning machines...

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Vacuum Clamping Technology Possible material of vacuum chucks Chuck types • Steel* • Aluminium • Plastic* • Ceramic* • Sinterbronze *) Available only on request • Heatable clamping chucks • Coolable clamping chucks • Light transmitting clamping chucks • Grid chuck • Slot chuck • Grid hole chuck • Vac-Mat chuck • Microporous chuck • Macroporous chuck • Flip-Pod chuck • Grid slot

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Vakukat-7

Vacuum Clamping Technology Rubber seal Replacement materials: Rubber seal, rubber adapter mat, Vac-MatTM, Foil, Booster, VilmillTM System complements Witte IceVice freeze clamping technology: Witte Weiguß mould clamping technologyIdeal for manufacturing of parts, which are almost impossible to clamp conventionally due to lack of suitable clamping surfaces. Freeze clamping technology Witte Weiguß mould clamping technology: Ideal for manufacturing of parts, which are almost impossible to clamp conventionally due to lack of suitable clamping surfaces. Mould clamping technology

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Vacuum supply Vacuum supply, overview Vacuum units Compact vacuum units Vacuum pumps Modular vacuum units Compact vacuum systems Liquid ring pumps

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Vacuum Supply Pumps Units Workstations Application We have vacuum pumps available of different types to meet each individual need. Sizes and capacities vary from 5m3/h up to 500m3/h and more to guarantee optimal vacuum clamping whatever the circumstances Advantages • Reliable in continuous operation • Easy to maintain • Modular unit has integrated liquid separator • Space saving assembly for easy access • Integrated air filter, safety valve • Witte repair service with spare parts in stock • Pumps from 5m3/h to over 500m3/h, also on request dry running pumps • Liquid ring pumps run on regular...

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Depending on your operation Witte offers different vacuum supply systems: Handheld pumps / Pumps are standard, almost all of which can be used together with our liquid separators if fluids are involved and sucked in during machining process ► page 10 Vacuum units In addition to the pumps mentioned above the vacuum units also have an additional vacuum tank as well as various safety devices. ► page 12 Selection of vacuum supply depending on dimension of clamping surface : Vacuum pump

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Vacuum supply Choosing vacuum supply according to working conditions Working conditions Working with fluids Small clamping area, Small loss of vacuum Low machining forces Handheld pump Handheld pump with liquid separator Larger clamping area, Vacuum Unit Vacuum unit with liquid separator Modular vacuum unit Liquid ring pump Higher loss of vacuum, Higher machining forces ̄ Large clamping area High loss of vacuum High machining forces Liquid ring pump Vacuum unit, mobile, with automatic liquid separator Very large clamping area Very high vacuum loss Very high machining forces Customized solutions...

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Vacuum pumps Oil lubricated vacuum pumps offer the following advantages: • Air-cooled, therefore do not require coolant • Highly reliable • Low operating costs • Good resistance to condensation • Integrated oil mist separator, oil filter, check valve on suction side with sieve Vacuum pump220-240 V working voltage, dry lubricated Nr. Volt All vacuum pumps can be used with 60 Hz

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Vacuum pumps 11 Vacuum pump 230/400 V working voltage, oil lubricated ) All vacuum pumps can be used with 60 Hz

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Witte vacuum units feature the following: • Oil lubricated vacuum pumps with an end vacuum rate of 20mbar absolute at full suction capability of i.e. 10m3 upto 250m3 per hour • Integrated pressure difference switch, which automatically switches the vacuum pump on or off thereby ensuring vacuum during machining but avoiding unnecessary idle running • Protection switch which protects electric motor from overheating • Air filter which protects pump from dirt (made of acrylic glass with exchangeable air filter cartridge) • Careful assembly of compatible components guarantee trouble-free and almost...

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MmuMAdditional vacuum tank Nr. A B C Connection • for increasing vacuum storage volume of units • acts as additional filter and separator for dirt or fluid • reduces actual running time of vacuum pump Maintenance and service kits Maintenance and service kits for regular care of vacuum units and pumps Wear parts, Gaskets Filter elements, gaskets, oil Maintenance and service can be carried out on site with these kits.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.