Alufix Standard Elements 2010
452Pages

E 2007 10 S Y S T E M A T I C R E L I A B I L I T Y ALUFIX standard elements and fixture building in 2 sections on 450 pages

2 WITTE GERÄTEBAU Witte Gerätebau Horst Witte Gerätebau, founded 1969, manufactures not only their own range of products but also ultra precision products for aerospace, medical technology etc. Among a broad range our emphasis lies on development and manufacture of advanced workpiece clamping systems for universal application. Witte has taken up the lead in the branches of „flexible fixturing“ and „vacuum technology“ as a result of many patented solutions. The high quality of all Witte products and internal processes is verified according to DIN EN ISO9001/2000 as well as QSF-A for...

3 ALUFIX STANDARD ELEMENTS The second part of contents list (fixture building) is on page 207 ALUFIX - STANDARD ELEMENTS ALUFIX Classic 10 Basic Sets 11 Basic Sets AF XS 12 Starter Kits 16 Basic Sets Alufix Classic 18 Basic Sets Alugrip 44 Basic Sets AF Black 46 Workstations 47 Base plates 49 Bars 53 Bars Alufix Light 57 Bars Alufix Light S 65 Blind covers 66 Couplings 67 Angle plates + Struts 71 V pieces + delta blocks 79 Adjusting elements 85 Swivel arms 88 Rail-System 91 Rotary plates 94 Jacks 95 Roller slides 102 Top sections 107 Clamping elements 127 Hold down springs 128 Keyless...

4 Funktionssicherheit Servicesicherheit Planungssicherheit Investitionssicherheit ALUFIX - SYSTEMATIC RELIABILITY Systematic Reliability Reliability from market leader in fixture building with 15 years of experience and more than 4.000 systems sold worldwide Why and when do you need this system? - You want a fast solution with short reaction times and high flexibility? - Immediate availability is a must for you because planning time is getting shorter and shorter ? - You want to remain independent and prefer, “do it yourself”? ALUFIX supports you fourfold to master these situations...

5 Savings ALUFIX - SYSTEMATIC RELIABILITY Compare cost Conventional fixturebuilding ALUFIX-System Compared to dedicated fixtures Alufix gives you a financial advantage already from second application onwards. ...innovative technology - a pleasure to work with! 100% cost effective Fast return of investment Productivity advantage by minimizing your standing times Multiple application possibilities with few components 100% recoverability Extremely wear-resistant High accuracy with tolerances upto H7/js7 Consequential system continuity Functional reliability ALUFIX saves you time and money,...

6 ALUFIX SETUP VARIATIONS Same set up situation using different bases Main support situation, which can be used with different sub structures L-type measuring fixture made of Alufix Classic You will find more information on the elements involved in the section on Light bars starting on page 57. The same clamping situation as above based on Alufix Light ECO columns Applications using these columns is explained on page 231 under Alufix Light ECO ALUFIX SET UP VARIATIONS

ALUFIX SETUP VARIATIONS 7 Another possibility is the application using DEA-FIVE columns. The adapters required for this are in the section about adaptation to other systems starting on page 160 This picture shows an application on a CNC direct drive system, based on linear drive as it is used in i.e. Transrapid A sandwich plate with a bayonet lock system serves as a base here. The modular plates can be moved and secured in a grid of 100/200mm. More information is on pages 338 and 398 in the section on Alufix base plate systems

8 Innovative Fixturing SYSTEM SOLUTIONS The variety of Alufix covers not only a constantly increasing number of single components but also a comprehensive range of application possibilities. A complex service package from Witte rounds off the total programme. Applications are diversified and range from - Planning, design and machining of - Measuring fixtures - Checking fixtures - Gauges - Meisterbocks - Match metal fixtures And - Basic design for cubes - Pallets with or without hovercraft - Loading stations And - Adaptations for CNC linear controls and customized systems - System solutions...

SYSTEM SOLUTIONS 9 Fixture for sheet metal parts Sandwich plates for automatic systems Outline gauges Hovercraft sandwich plates with fixtures Fixtures for plastic parts

10 ALUFIX CLASSIC ALUFIX CLASSIC Alufix is a modular fixturing system for building all kinds of fixtures, which are mostly used for measuring. The system, made of corrosion-free high-tensile aircraft aluminium, offers a variety of reusable components predestined for repeatable fixtures. Alufix Classic guarantees the highest degree of flexibility with regard to fixture building. Modifications on finished fixtures or complete disassembly are possible at any time using these hard-wearing components. Characteristic feature of the Alufix Classic components are the through bores. System sizes 16,...

11 ALUFIXCOLOR ALUFIX CLASSIC - BASIC SETS BASIC SETS All Alufix basic sets are also available anodized black for use with non-contact measuring systems. The sets we have assembled offer multiple fixture possibilities with regard to quantity and contents. Please consider them as suggestions, which have been developed according to our experience or customer request. Each set can easily be changed to suit customers applications.

12 ALUFIX CLASSIC - BASIC SETS XS No. Pcs. Name 85411 1 Swivel arm with joint L=130 12387 10 Nut M2,5 DIN934/ISO4 32557 5 Screw pin M6x10 81585 3 Supporter XS10 23638 2 Center D8/M12x0,5 81587 3 Fixing disk M4/M12x0,5 81588 3 Ball joint M12x0,5 85682 1 Tools, 4-pcs. 11416 30 Screw M2,5x 6 DIN912/ISO4 11687 10 Screw M2,5x10 DIN912/ISO4 12417 1 Storage box AF XS 10 with inlays Subject to technical changes Storage box#12417 included in supply No. Pcs. Name 32344 1 Trellis plate AFXS10 85839 5 Telescopic unit l=53-73 85444 3 Telescopic unit L=67-110 32450 6 Foot adapter w thread 32432 4...

ALUFIX CLASSIC - BASIC SETS XS 13 Storage box#12417 included in supply Picture not shown: # 95036 Basic set 2 AF XS 10, Acryl (215-pcs), 2,4kg No. Pcs. Name 51993 1 Grid base plate 12x140x200 85839 3 Telescopic unit L=53-73 85444 3 Telescopic unit L=67-110 32450 4 Foot adapter w. thread M4/M6 32432 8 Adjustable fish-tongue 85423 2 Pincers, small 85443 2 Pincers, large 81585 3 Supporter 23638 2 Center D8/M12x0,5, long 85676 2 Center with ball D3/M12x0.5 93157 3 Stop and support 90° 93158 3 Stop and support 180° 93159 2 V-piece, dia 8 mm, 90° 93160 2 Knife-V top section 90° 32452 8 Hold down...