Alufix 2019 E Web1

Alufix 2019 E Web1
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Alufix 2019 E Web1

Product catalog summary
Introduction
Witte Gerätebau, founded in 1969, is a prominent manufacturer of fixturing systems and gauges, catering mainly to the automotive and aerospace sectors. Their ALUFIX brand is renowned for modular fixturing systems that are reusable and compatible across various applications.
Product Overview
The catalogue highlights the ALUFIX Classic and ALUFIX ECO systems, focusing on their modularity and flexibility. These systems are engineered for precision and durability, suitable for applications ranging from dimensional measuring to assembly and positioning systems.
System Components
ALUFIX systems comprise base plates, bars, angle brackets, quick change couplings, adjustment elements, and clamping elements, all designed for easy assembly and reconfiguration, allowing for multiple retooling and reuse.
Specifications
Components are crafted from high-grade aluminum, ensuring tensile strength and durability. Available in various sizes, they accommodate different needs, from small optical setups to large assembly fixtures.
Certifications
Witte holds certifications under DIN EN ISO 9001, DIN EN ISO 9100, and QSF-A, ensuring high-quality manufacturing and service standards.
Global Presence
Witte operates globally with subsidiaries in Singapore, Mexico, and the USA, supported by a partner network for consistent worldwide service.
Key Features
ALUFIX systems offer planning, investment, and functional reliability, designed for quick assembly, high flexibility, and cost-effectiveness, suitable for various industrial applications.
Conclusion
Witte's ALUFIX systems provide comprehensive modular fixturing solutions, combining high-quality materials with innovative design to meet modern manufacturing demands.
Base Plates and Bars
ALUFIX base plates and bars are available in various sizes, grid patterns, and anodized colors, with customization options. CLASSIC and ECO versions focus on eco-friendly options, with dimensions and grid patterns varying based on application needs.
Clamping and Connection Elements
Includes pressure forks, hook clamps, and spring elements for securing and positioning workpieces. Ordering requires detailed specifications, and elements can be anodized in different colors.
Tools and Kits
Alufix tool sets and starter kits include positioning rods, hex insert bits, and pin spanners, designed for fast clamping and modular setups.
Witte FIXBASE® Systems
These systems include sandwich plates optimized for capacity and rigidity, used as bases for measuring or holding fixtures, with options for natural or black anodized surfaces.
Hovercraft and Transport Systems
Designed for efficient movement and positioning of heavy loads, these systems include hovercraft plates and driverless transport systems, ideal for industrial settings.
Software and System Requirements
ALUFIX Expert software facilitates automatic fixture design, supporting various data formats and requiring specific system specifications.
Applications
ALUFIX systems are used in automotive development for early part alignment and quality improvement, offering modular and reusable solutions.
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Catalog excerpts

Alufix 2019 E Web1-1

ALUFIX ALUFIX CLASSIC ALUFIX ECO FixBase Modular Fixturing Systems Main catalogue 2019/20

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Alufix 2019 E Web1-2

Witte GERÄTEBAU Witte was founded in 1969 and initially manufactured complex, high-precision parts for the aerospace industry. Today Witte has developed into a leading manufacturer of fixturing systems and gauges for all kinds of applications. Almost all leading companies from automotive and aircraft industries now rely on Witte technology in order to maintain high quality in their production process.

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Witte GERÄTEBAU Performance portfolio and set up Why should you choose Witte ? Planning Project management To decide on Witte system solutions and products is a decision for the future and reduces investment for measuring equipment and fixture cost for every following project. The system components from product lines ALUFIX Classic and ALUFIX ECO can be 100% reused for new tasks, multiple retooling for a lifetime. Reusability presupposes durability! Witte uses high-grade material quality without compromise. High manufacturing accuracy of the components themselves and in assembly with each other...

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Alufix 2019 E Web1-5

Witte MODULAR FIXTURING SYSTEMS Product spectrum Modular Fixturing Systems Alufix Classic is the worldwide reknowned and proven modular clamping and fixturing system for almost all applications in dimensional measuring technology. Due to the high accuracy and quantity of intelligent elements Alufix sets are also in use as assembly and positioning systems. Right across all business areas ranging from automotive industry through aerospace to biomedical sciences people trust and use Witte Alufix Classic. If you have different materials, your parts vary in size, mass or stability, or you are measuring...

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ALUFIX SYSTEMATIC FLEXIBILITY ALUFIX - Systematic flexibility… Reliability from market leader in fixture building with 30 years of experience and more than 10.000 systems sold worldwide Why and when do you need this system? You want a fast solution with short reaction times and high flexibility? Immediate availability is a must for you because planning time is getting shorter and shorter ? You want to remain independent and prefer “do it yourself”? ALUFIX supports you fourfold to master these demands successfully What does this mean? Planning reliability Functional reliability Investment reliability...

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Alufix 2019 E Web1-7

ALUFIX SYSTEMATIC FLEXIBILITY Fast return on investment Productivity advantage by minimizing your standing times ̈ Multiple application possibilities with few components ̈ Multiple retooling concept enables multiple use of most of the standard components built in to fixtures ̈ Compare cost Compared to dedicated fixtures Alufix gives you a financial advantage already from second application onwards. Conventional fixture building Savings ALUFIX-System Functional reliability ALUFIX saves you time and money, because all tasks are solved quickly and accurately: 100% intelligence High versatility due...

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ALUFIX PRINCIPLE ALUFIX principle Through holes on all surfaces, thereby connecting possibilities on all six sides. Basic design Origin of element geometry All further dimensions arise by multiplying the initial cube. Initial shape: Cube Marking for holes on all surfaces Through holes on all surfaces Sectional view

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Alufix 2019 E Web1-9

ALUFIX PRINCIPLE ALUFIX element geometry guarantees that the grid in all directions across any number of joins will remain unchanged. Hollow profiles (Light bars) are a logical extension for larger cross sections and lengths. Couplings mounted at both ends create 6 sided connection option. Connection technology Each hole is not only for positioning but also for fixation Twin bolt for positioning Lock and twin bolt Nubs are space saving connection solution for slides, quick couplings and contour blocks.

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8 ALUFIX MODULAR CLAMPING SYSTEMS Simple part supports - simple, direct and without design, built according to the Alufix principle. Here a modular fixturing system with a large range of components comes into its own. Fixtures - According to design and requirements of workpiece data, concept for repeatable use - From checking of purchase parts to series measuring Sophisticated part supports - With measuring, checking and adjusting elements, i.e. dial gauges, retractable plug gauges, moving slides Gap and flush gauges - with folding/removable contour stripe models and or measuring equipment

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Alufix 2019 E Web1-11

ALUFIX MODULAR CLAMPING SYSTEMS Meisterbocks - Outer and inner for front, decklid, floor or complete body-in-white Fuegemeisterbocks (Match metal fixtures) - For front, rear, floor, sidepanels and a complete chassis Cubings - For supporting reference models and single parts in changeover Frames for design models - For supporting Uriol and clay models ALUFIX fixtures can also be used for assembly and alignment, glueing and welding, milling and laser machini

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10 ALUFIX MODULAR CLAMPING SYSTEMS ALUFIX CLASSIC High tensile-strength aluminium for highest demands on load, stability, durability, accuracy ALUFIX ECO Medium tensile aluminium as economical alternative for normal applications and moderate building intervals Base plates/grid base plates (small to medium size fixtures) Bars full/light Sandwich plates and grid plates (large fixtures, mobile) ALUFIX 16 for optical measuring, Mounting small parts ALUFIX 25 for small to medium single part fixtures ALUFIX 40 for medium to large assembly part fixtures, meisterbocks etc. ALUFIX 50 for mounting large,...

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ALUFIX MODULAR CLAMPING SYSTEMS Element groups Basic elements Plates, bars, struts, angle brackets Adjustable elements Slides, rockers, jacks, rotary plates etc. Contact elements Centers, ball points, v-pieces, contour blocks etc. Clamping elements Hold-down springs, toggle clamps, clamps, jaw chucks, vises, magnets, vacuum suckers etc. Connection elements Couplings, quick and screw connectors

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ALUFIX CLASSIC AF 25 Light, 25x25, 50x50, 75x75, grid hole ø 12,5 Profiles in original size ALUFIX Material: Tensile strenth: Hardness: Yield strength: E Module: EN AW 7075 (high tensile aluminium) Min. 480 N/mm² Min. 130 HB Min. 390 N /mm² 72.000 N/m² AF 50 Light, 50x50, 100x100, 150x150, grid hole ø 25

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.