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Particle Analyzer CAMSIZER

Particle Analyzer CAMSIZER
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Particle Analyzer CAMSIZER

Product catalog summary
Overview of CAMSIZER P4
The CAMSIZER P4 is a particle analyzer designed for precise measurement of particle size and shape using Dynamic Image Analysis. It is suitable for dry, free-flowing bulk materials ranging from 20 µm to 30 mm without requiring hardware adjustments. The system offers excellent dynamic range, high resolution, and reliable detection of oversized grains, making it a robust alternative to traditional sieve analysis.
Key Features
  • Dual camera system for wide size range and high resolution.
  • Automatic sample feeding and controlled dispersion to ensure reproducibility.
  • Software-controlled Venturi air flow for sample dispersion, minimizing contamination.
  • Certified calibration standard for accuracy and reliability.
Applications
The CAMSIZER P4 is used in various industries including abrasives, chemicals, pharmaceuticals, and construction materials. It is effective for quality control, process monitoring, and analysis of particle shape and size in materials such as fertilizers, glass, ceramics, and metal powders.
Advantages Over Sieve Analysis
  • Faster and more precise with real-time results.
  • Simultaneous analysis of particle size, shape, and volume.
  • Automated, non-destructive, and contact-free analysis.
  • Online measurement capabilities for continuous process monitoring.
Technical Specifications
The CAMSIZER P4 features a patented measuring method with two adaptive full-frame matrix cameras, providing maximum resolution and a wide dynamic measuring range. It supports real-time data evaluation and storage of large image datasets in a particle library, allowing for detailed analysis and reporting.
Conclusion
The CAMSIZER P4 offers a comprehensive solution for particle size and shape analysis, providing detailed and reliable data that is fully comparable to traditional sieve analysis. Its advanced technology and user-friendly operation make it an ideal choice for industries requiring precise particle characterization.
Automation and Efficiency
The CAMSIZER P4 can be paired with an AutoSampler for automated sample feeding, reducing operator intervention and increasing efficiency. A barcode reader ensures correct measurement settings are applied, minimizing errors and maintaining consistent conditions.
Online System Integration
The CAMSIZER P4 can be integrated into process lines with a robust housing suitable for harsh environments. It supports automatic cleaning and maintenance, and can connect to process control systems for remote operation and data transfer.
Specifications
The CAMSIZER P4 is a particle size analyzer with a measuring range from 20 µm to 30 mm, requiring no hardware adjustment. It measures particle size, shape, density, transparency, and number at a rate of 60 images per second, equating to over 78 million pixels per second. The measuring time is approximately 1 to 3 minutes, depending on the required statistics. The instrument dimensions are approximately 650 x 850 x 350 mm, and it weighs around 40 kg. It is CE-tested and can be supplied with FDA-compliant software.
AutoSampler
The AutoSampler features a control system for the conveyor belt using light beam interruption and sample feed by an electro-pneumatic robot arm. It includes an emergency stop button and is CE-tested. It requires a compressed air supply of 6-8 bar and consumes a maximum of 10 l/min. The dimensions are approximately 900 x 1450 x 490 mm, and it weighs about 60 kg.
CAMSIZER P4 Online
This version operates within a temperature range of -20 °C to +50 °C and is enclosed for rough environments. It has dimensions of approximately 800 x 1600 x 600 mm and weighs around 250 kg. It requires a compressed air supply of 4-8 bar and supports Ethernet, Profibus, and various digital and analogue interfaces.
Fields of Application
The CAMSIZER P4 is used for rapid and precise analysis of particle size and shape in dry, flowable bulk materials and powders. It is applicable to a wide range of materials, including abrasives, chemicals, food granulates, and more. It is suitable for use in factory laboratories, research institutes, and production lines for quality control.
Key Features
The CAMSIZER P4 is noted for its precision, robustness, and ease of operation. It offers a wide measuring range and high resolution due to its patented 2-camera principle. It is compatible with sieve analysis results, facilitating a smooth transition to this method. The device reduces laboratory labor costs and helps optimize production processes by providing accurate and fast analyses, improving product quality, and reducing waste.
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Catalog excerpts

Particle Analyzer CAMSIZER-1

Particle Analyzer CAMSIZER® P4 Particle Size and Particle Shape Analysis with Dynamic Image Analysis nt Measureme flowing of dry, free als from bulk materi 0 mm 20 µm to 3 P4 Solutions in Particle Sizing | www.retsch-technology.de |

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Particle Analyzer CAMSIZER-2

ch ■ Technology* Solutions in Particle Sizing ■ Measuring range from 20 pm to 30 mm with no hardware adjustments ■ Excellent dynamic range for measuring wide particle size distributions ■ High resolution for narrow mono-modal or multi-mode distributions ■ Reliable detection of smallest amounts (< 0.01 %) of oversized grains ■ Particle shape analysis (e.g. detection of agglomerates, broken particles or contaminations) ■ Flexible data evaluation thanks to the particle library and 3D Cloud ■ Fully comparable to sieve analysis results ■ Excellent reproducibility

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Particle Analyzer CAMSIZER-3

Particle Analyzer CAMSIZER® P4 - The patented CAMSIZER P4 principle 6 - 7 - Particle shape analysis and its applications 8 - Particle library and 3D Cloud 9 Experts for Particle Characterization Retsch Technology's core competence is to combine innovative particle characterization technology and quality control with maximum operating convenience. The product line for particle characterization covers a size range from 0.3 nm to 30 mm. The instruments, which operate with different measurement techniques, permit analyses of particle size and particle shape for suspensions, emulsions, colloidal...

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Particle Analyzer CAMSIZER-4

IP The CAMSIZER® P4 System Particle size and particle shape analysis The CAMSIZER P4 has been developed to comprehensively characterize dry, free flowing bulk materials. Whereas traditional sieve analysis, for example, can only determine the approximate particle size, the CAMSIZER P4 simultaneously measures both particle size and shape -with much more detail and at a higher resolution. 100% quality control The CAMSIZER P4 is a time and cost-saving alternative whenever continuous quality control of the production process is required. It is also suitable for checking incoming and outgoing goods...

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Particle Analyzer CAMSIZER-5

Particle Analyzer CAMSIZER® P4 CAMSIZER® P4 replaces sieve analysis – faster, more precise and more information Minimum benefit: n Further analysis of individual fractions possible n Wet sieving possible Maximum benefit: n Drastic reduction of workload and time n Automatic individual evaluation of size, shape, density, transparency and particle number n Contact-free, non-destructive analysis n Online measurement for optimum process and quality monitoring n Self-cleaning and virtually wear-free n Recalibration is a matter of seconds n Detailed particle size analysis n Simultaneous analysis of...

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Particle Analyzer CAMSIZER-6

Particle Analyzer CAMSIZER® P4 The patented CAMSIZER® P4 principle From 20 μm to 30 mm in one measurement: accurate – quick – reliable The innovative CAMSIZER P4 measuring system is based on the Dynamic Image Analysis principle. The bulk material falls between light source and cameras. Each particle is detected by the cameras with a high frame rate, and is then digitalized and processed by the connected computer. Dual Camera Technology The dual camera system of the CAMSIZER P4 is superior to any other dynamic image analyzer in terms of width of size range, analysis speed, accurate shape detection...

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Particle Analyzer CAMSIZER-7

Superiority in detail Long life light source The high intensity of the CAMSIZER's P4 new LED strobe light source (90 Hz) allows for extremely short exposure times and very sharp images with optimum depth of focus and strong contrast. In this way the CAMSIZER ensures precise shape analyses even for very fine particles. Automatic hopper adjustment The motorized height adjustment of the filling hopper ensures optimum feeding of the sample every time and eliminates manual adjustment steps. This enables the CAMSIZER P4 to provide measurements with excellent reproducibility. Controlled sample feeding...

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Particle Analyzer CAMSIZER-8

Particle Analyzer CAMSIZER® P4 CAMSIZER® P4 Results Evaluation and documentation A major advantage of the CAMSIZER P4 is the evaluation of the results in real-time. Graphical representation of the results is available while the measurement is still running. At the same time, the measurement process can be checked visually by observing the digital images. All particle images and parameters are evaluated directly during measurement and are also saved to the particle library. Immediately after the measurement is finished, the results can be displayed in various forms. By using the particle library...

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Particle Analyzer CAMSIZER-9

Particle Analyzer CAMSIZER® P4 More detailed information due to advanced technology To meet the individual user requirements, the measurement results are displayd as graphics, tables, characteristics or digital images. The results obtained can be presented graphically and in tabular form as size fractions, frequency distribution or cumulative distribution. In addition, the CAMSIZER P4 can determine the number of particles in the sample as well as the specific surface area, the density and transparency of the sample material. The CAMSIZER P4 software also allows the presentation of daily reports,...

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Particle Analyzer CAMSIZER-10

Benefits ■I Automated serial measurements of up to 40 samples ■I Minimal training for different user groups ■I Optimum efficiency for CAMSIZER P4 ■I Flexible configuration of sample volume and number ■I Consistent measuring conditions and unequivocal assignment of results via barcode The use of the CAMSIZER P4 is very economical, particularly for high sample throughput. In combination with the AutoSampler, efficiency can be increased by automated sample feeding. A further improvement is possible by using continuous quality monitoring in online operation. The AutoSampler - automatic, reliable,...

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Particle Analyzer CAMSIZER-11

Particle AnalyzerCAMSIZER® P4 CAMSIZER® P4 Online System Modular design The CAMSIZER P4 is suitable for both laboratory use and integration into the process line with identical configuration. Due to the identical measurement technology, identical results are obtained from both areas. The modular design of the CAMSIZER Online allows for a two step implementation. It is often the best choice to start with the CAMSIZER laboratory instrument. An upgrade to the online version can then follow as a next step. Closed housing Benefits ■I Extremely robust design -suitable for use in rough environments ■I...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.